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Pabrik Tabung Baja Karbon ERW

Mesin Tube Mill Compose

Mesin Pembentuk Gulungan Dingin

Jalur Pemotongan Kumparan Baja

Jalur Pemotongan Kumparan Baja Karbon

Gulungan Baja Dipotong Sesuai Panjang Garis

Peralatan Bantu dan Suku Cadang

Shear and Welder Machine | Coil Joining Solution for Tube Mill

The Shear and Welder Machine | Coil Joining Solution for Tube Mill is a key piece of equipment in metal processing and continuous production lines. It is primarily used to shear and automatically weld two strips or coils of metal to ensure uninterrupted production without manual coil changeovers. It is widely used in steel processing, automotive parts, home appliances, stamping lines, and steel mills.

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🔷 Shear and Welder Machine — High-Efficiency Coil Joining Solution

Itu Shear and Welder Machine is an essential coil-joining unit designed to connect the tail of the previous steel strip to the head of the new coil, ensuring continuous production without stopping the mill. Widely used in ERW tube mills, cold roll forming lines, slitting lines, and coil processing plants, this equipment significantly reduces downtime and increases overall productivity.

⭐ Key Features

Heavy-duty hydraulic shearing for clean and burr-free cut
Precision alignment system ensures smooth coil transition
Automatic welding cycle for fast and reliable coil joining
High welding strength with uniform and stable seam
Suitable for various materials: carbon steel, galvanized steel, stainless steel, aluminum
Reduces coil-changing time from 20–30 minutes to just 2–3 minutes
Strong safety design with dual-control protection

📌 Technical Specifications

Barang	Spesifikasi
Lebar Strip	80 – 1,600 mm (customizable)
Ketebalan Strip	0.3 – 6.0 mm (customizable)
Shearing Type	Hydraulic / pneumatic
Metode Pengelasan	MIG / TIG / Plasma / Resistance welding (optional)
Kecepatan Pengelasan	600 – 1,200 mm/min
Welding Strength	≥ 95% of base metal
Clamping	Hydraulic edge clamping & flattening
Alignment Accuracy	±0.1 mm
Cycle Time	2–3 minutes per coil
Control	PLC + HMI touchscreen
Catu Daya	380V / 415V / 220V optional
Berat	3–8 tons (depending on model)

Coil specifications and welding type can be fully customized according to production line requirements.

🏭 Applications

ERW tube mills
Stainless steel pipe mills
Cold roll forming lines
Slitting & cut-to-length lines
Coil processing centers

💡 Benefits for Your Production

✔ Continuous production without stopping the line
✔ Minimized material waste & labor cost
✔ Strong and smooth weld for stable strip feeding
✔ Higher output and improved production efficiency

🌟 Product Advantages

✅ High-Speed Efficiency: Works seamlessly with high-speed decoiling, stamping, or coating lines.
✅ Fully Automated: Automated shearing → alignment → welding → cooling via PLC.
✅ Labor and Time Saving: No manual welding, reduces downtime and manpower.
✅ High Accuracy: Precise welding and alignment reduce waste and ensure product quality.
✅ Wide Compatibility: Suits a variety of metal widths, thicknesses, and materials.
✅ Compact Design & Easy Maintenance: Modular structure, low failure rate, and easy upkeep.

📌 Conclusion

Itu Shear and Welder Machine is an essential automation device for modern coil processing lines. By offering precise shearing and automatic welding capabilities, it significantly improves line efficiency and reduces labor and downtime. It is ideal for upgrading or integrating into industrial automation systems that require high-speed, continuous production.

PERALATAN HUBUNGAN

Kami menyediakan semua peralatan untuk bagian masuk pabrik tabung:

Mobil Koil

Pembuka Kepala Tunggal dan Ganda, Pembuka Kepala Hidrolik dan Pneumatik

Pengupas dan tahan lengan gulung

Mesin Perata

Mesin Pemotong dan Las Ujung Otomatis dan Semi Otomatis

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

LAYANAN KAMI

Mengapa Memilih Kami?

Teknologi Terkemuka, Kualitas Andal, Layanan Luar Biasa!

Desain yang dioptimalkan, Pilihan material berkualitas tinggi!

Jaminan proses perlakuan panas!

Roda gigi spiral bevel, kopling roda gigi drum dan karburisasi.

Pendinginan gigi roda gigi.

Sistem penggerak stabil, efisien, dan dapat dipakai dengan tingkat kebisingan lebih rendah.

Ketahanan aus dengan presisi tinggi dan umur rol yang panjang.

Semua mesin Bubut, Alur Kunci diposisikan dan digiling oleh CNC.

ais machinery exhibition attend

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Shear and welder machine FAQ

What is a shear and welder machine used for?

A shear and welder machine is used to shear the ends of two metal coils and weld them together, allowing for continuous operation in a coil processing line without stopping production.

Can it be integrated with an existing coil line?

Yes. Shear and welder machines are often modular and can be integrated into existing press lines, cut-to-length lines, or galvanizing lines with proper control system alignment.

What is the typical welding speed?

Welding speed ranges from 800 to 1200 mm/min, depending on material type, thickness, and welding method.

How accurate is the weld alignment?

The machine ensures weld alignment accuracy within ±0.2 mm, helping maintain downstream processing precision.

Can it handle high-speed production lines?

Yes. High-end models are designed to operate with production speeds of up to 120 meters/minute, depending on the line configuration.

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