U Channel Machine

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• Techenical Details

   

• Raw Material:	Hot-rolled or cold-rolled carbon steel, galvanized steel strips
  Material Thickness Range:	1.5 mm – 6.0 mm
  Strip Width Range:	80 mm – 500 mm
  Forming Speed:	8 – 20 meters per minute (customizable)
  Number of Forming Stations:	10–20 (depending on profile complexity)
  Drive System:	Gearbox drive or servo motor direct drive
  Control System:	Siemens PLC + touchscreen HMI
  Punching Options:	Servo punching / Hydraulic punching (optional)
  Cutting System:	Flying saw or hydraulic shear (optional)

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1. ما هي استخدامات آلة تشكيل اللفة؟

تُستخدم آلات التشكيل بالدرفلة الباردة في مجموعة متنوعة من الصناعات، بما في ذلك البناء والسيارات والفضاء والتصنيع. وهي تتمتع بأتمتة عالية ويمكنها إنتاج منتجات عالية الجودة بسرعة عالية، مما يجعلها خيارًا شائعًا للإنتاج الضخم.

2. بيانات التصميم الأساسية

3. التدفق الفني لخط الإنتاج

{شريط فولاذي} → آلة فك اللفائف → قاطعة رأس الشريط واللحام → المجمع الحلزوني → قسم التشكيل → جهاز ثقب الثقوب → قطع هيدروليكي مدفوع بالسيرفو → → طاولة التشغيل

4. Application Fields

  1. U-channel profiles produced by this line are known for their strength and versatility. They are commonly used in:

• 2. Formwork support and scaffolding systems

• 3. Electrical racks, cable tray brackets

• 4. Tunnel and mining structural supports

• 5. Storage shelf beams and industrial framing

• 6. Automotive subframes and trailer components

5. Users Feedback

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

6. Usage Tips

• Use high-quality, flat-edge steel strips to ensure smooth and accurate forming.

• Clean and oil the rollers regularly to prevent corrosion and preserve shape precision.

• For operations with frequent size changes, consider servo width adjustment and auto tool change systems.

• Conduct routine checks on hydraulic oil, electrical connections, and sensor feedback to avoid unplanned downtime.