U Channel Machine

U-shaped steel cold forming equipment is an automated forming production line designed to process steel strips into U-shaped structural parts through multiple continuous cold forming processes. The entire system combines advanced rolling technology, precise feeding control and intelligent operating system, and is suitable for batch production of U-shaped steel products of various specifications, and is widely used in engineering structures such as building supports, power towers, vehicle frames, tunnel supports, etc.

Detalles del producto

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Detalles del producto

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U-Channel Cold Roll Forming Machine Overview

The U-channel cold roll forming machine is a specialized production line designed to continuously shape steel strips into U-shaped profiles through a series of precision-formed rollers. By integrating advanced roll-forming technology with intelligent control systems, this equipment supports high-speed, automated production of U-channels widely used in structural, electrical, and industrial support applications.

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  • Read More About purlin roll forming machine
  • u channel machine
  • Roll Formed Channels
  • Roll Formed Channels
  • Techenical Details
     
  • Raw Material: Hot-rolled or cold-rolled carbon steel, galvanized steel strips
    Material Thickness Range: 1.5 mm – 6.0 mm
    Strip Width Range: 80 mm – 500 mm
    Forming Speed: 8 – 20 meters per minute (customizable)
    Number of Forming Stations: 10–20 (depending on profile complexity)
    Drive System: Gearbox drive or servo motor direct drive
    Control System: Siemens PLC + touchscreen HMI
    Punching Options: Servo punching / Hydraulic punching (optional)
    Cutting System: Flying saw or hydraulic shear (optional)
  •  

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1.¿Para qué se utiliza una máquina perfiladora?

Las máquinas perfiladoras en frío se utilizan en diversas industrias, como la construcción, la automoción, la aeroespacial y la fabricación. Están altamente automatizadas y pueden producir productos de alta calidad a gran velocidad, lo que las convierte en una opción popular para la producción en masa.

Read More About purlin roll forming machine

2. DATOS BÁSICOS DE DISEÑO

 

Channel Height:

40 mm – 150 mm

Flange Width:

20 mm – 80 mm

Edge Fold/Angle:

 Customizable as needed

Length Accuracy:

±1.0 mm (depending on cut-off method)

 

3. El flujo técnico de la línea de producción

{Cinta de acero} → Desenrollador → Cortador y soldador de cabezal de tira → Acumulador en espiral → Sección de formación → Dispositivo de perforación de orificios → Cortadora accionada por servomotor hidráulico → Mesa de salida

Read More About purlin roll forming machine

4. Application Fields

 

  1. U-channel profiles produced by this line are known for their strength and versatility. They are commonly used in:

  • 2. Formwork support and scaffolding systems

  • 3. Electrical racks, cable tray brackets

  • 4. Tunnel and mining structural supports

  • 5. Storage shelf beams and industrial framing

  • 6. Automotive subframes and trailer components

 

5. Users Feedback

 

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

 

6. Usage Tips

  • Use high-quality, flat-edge steel strips to ensure smooth and accurate forming.

  • Clean and oil the rollers regularly to prevent corrosion and preserve shape precision.

  • For operations with frequent size changes, consider servo width adjustment and auto tool change systems.

  • Conduct routine checks on hydraulic oil, electrical connections, and sensor feedback to avoid unplanned downtime.

 

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U Channel Forming Machine FAQs

Will there be springback or deformation when forming thicker U-channels?

The machine design includes gradual bending transitions and a leveling module to minimize residual stress and maintain profile accuracy.

Is it complicated to switch between different U-channel sizes?

The machine is equipped with fast-change tooling and recipe memory, allowing typical size changes in under 10 minutes.

Can punching be integrated into the production line?

Yes, multiple punching solutions are available, including single-head, multi-head, and servo-tracking punching units.

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