U Channel Machine

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• Techenical Details

   

• Raw Material:	Hot-rolled or cold-rolled carbon steel, galvanized steel strips
  Material Thickness Range:	1.5 mm – 6.0 mm
  Strip Width Range:	80 mm – 500 mm
  Forming Speed:	8 – 20 meters per minute (customizable)
  Number of Forming Stations:	10–20 (depending on profile complexity)
  Drive System:	Gearbox drive or servo motor direct drive
  Control System:	Siemens PLC + touchscreen HMI
  Punching Options:	Servo punching / Hydraulic punching (optional)
  Cutting System:	Flying saw or hydraulic shear (optional)

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1.Wofür wird eine Rollformmaschine verwendet?

Kaltwalzformmaschinen werden in einer Vielzahl von Branchen eingesetzt, darunter Bauwesen, Automobilbau, Luft- und Raumfahrt und Fertigung. Sie sind hochautomatisiert und können qualitativ hochwertige Produkte mit hoher Geschwindigkeit herstellen, was sie zu einer beliebten Wahl für die Massenproduktion macht.

2. GRUNDLEGENDE KONSTRUKTIONSDATEN

3. Der technische Ablauf der Produktionslinie

{Stahlband} → Abwickler → Bandkopfschneider und -schweißgerät → Spiralspeicher → Formabschnitt → Lochstanzvorrichtung → Hydraulischer servobetriebener Abschneider → → Auslauftisch

4. Application Fields

  1. U-channel profiles produced by this line are known for their strength and versatility. They are commonly used in:

• 2. Formwork support and scaffolding systems

• 3. Electrical racks, cable tray brackets

• 4. Tunnel and mining structural supports

• 5. Storage shelf beams and industrial framing

• 6. Automotive subframes and trailer components

5. Users Feedback

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

6. Usage Tips

• Use high-quality, flat-edge steel strips to ensure smooth and accurate forming.

• Clean and oil the rollers regularly to prevent corrosion and preserve shape precision.

• For operations with frequent size changes, consider servo width adjustment and auto tool change systems.

• Conduct routine checks on hydraulic oil, electrical connections, and sensor feedback to avoid unplanned downtime.