Tube inside Scarfing Inserts

During high-frequency welding of steel tubes, excess weld material often forms along the inner seam, creating internal burrs that can interfere with downstream processes or product quality. The inner burr removal knife is a critical tool designed to trim and smooth these internal weld protrusions in-line during tube production, especially for applications requiring high inner surface quality—such as in automotive tubing, furniture, and fluid transport systems.

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Inner Burr Removal Knife for ERW Tube Mills

During high-frequency welding of steel tubes, excess weld material often forms along the inner seam, creating internal burrs that can interfere with downstream processes or product quality. The inner burr removal knife is a critical tool designed to trim and smooth these internal weld protrusions in-line during tube production, especially for applications requiring high inner surface quality—such as in automotive tubing, furniture, and fluid transport systems.

Working Principle

The inner burr knife is typically installed after the welding section and before sizing. A precision-guided support mechanism feeds the knife head into the inner diameter of the tube, aligning it directly under the weld seam. As the tube continuously moves forward, the knife scrapes or shaves off the burr along the weld line. Some knife heads feature oscillating or rotary action to enhance trimming efficiency. Removed burr particles are discharged and collected via an external extraction system.

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Key Specifications (customizable upon request)

  • Applicable Tube Diameter: Φ16 – Φ219 mm (larger sizes available)

  • Wall Thickness Range: 1.0 mm – 8.0 mm

  • Knife Material Options: Carbide steel, HSS (High-Speed Steel), Ceramic-coated

  • Offset Adjustment Range: ±3 mm (to align with weld seam position)

  • Knife Mounting System: Mechanical locking / Spring preload / Pneumatic-assisted

  • Cooling Options: Air-cooled / Water-cooled / Dry-cutting (depending on application)

 

Common Questions & Answers

Q1: Is burr removal always necessary?
Not always. For light-wall or general-purpose tubing, internal deburring may not be required. However, it's recommended for structural or high-spec applications.

Q2: How long does the knife last?
The knife is a consumable. HSS or carbide blades typically last 1–3 weeks depending on speed, material, and maintenance. Keep spare sets available for continuous operation.

Q3: Does the knife require precise weld alignment?
Yes. Poorly aligned or inconsistent welds can cause blade deflection or breakage. Weld quality should be stable before applying internal burr removal.

Q4: Is the knife easy to replace?
Yes. Most knife holders are designed for quick change, with replacement typically taking just a few minutes.

 

Usage Tips

  • Always align the knife precisely with the weld seam before operation.

  • For automated lines, use seam-tracking systems to optimize blade positioning.

  • If scratching or tube wall damage occurs, inspect blade sharpness and angle settings.

  • When changing tube diameters, use matching knife heads or inserts for best results.

 

Read More About remove weld seam

Read More About remove weld seam

ОПРЕМА ЗА РЕЛАЦИЈА

Ние ја обезбедуваме целата опрема за делот за влез во мелницата за цевки:

Калем автомобил

Единечни и двојни глави Не-намотка и хидрауличен и пневматски не-намотка

Излупете ја и држете ја раката за ролна

Машина за израмнување

Автоматско и полуавтоматско стрижење и заварувач на задник

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

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ДЕЛ ЗА ЗАВРШУВАЊЕ НА МЕЛНИЦАТА

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

tube mill finishing section machine

РЕЗЕРВНИ ДЕЛОВИ ЗА ИЗБЕР

Нашите резервни делови се применуваат:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

ferrite impeder hss tct saw blade

НАШИОТ СЕРТИФИКАТ

Read More About what is a ferrite rod

НАШАТА УСЛУГА

Зошто да не изберете нас?

Водечка технологија, сигурен квалитет, одлична услуга!

Оптимизиран дизајн, избор на висококвалитетен материјал! 

Гаранција за процесот на термичка обработка!

Спирален запченик, спојување на запчаникот и карбуризација.

Гаснење на забите на менувачот.

Возениот систем е стабилен, ефикасен и може да се носи со помал шум.

Високо прецизно отпорно на абење и долг животен век на ролерите.

Сите машински стругови, жлебови за клучеви се позиционирани и мелени со CNC.

ais machinery exhibition attend

Нашата услуга

Услуга пред продажба

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

 

Услуга по продажбата

1.Ние ќе ја испорачаме машината и ќе ги обезбедиме документите на време за да бидете сигурни дека можете брзо да ја добиете машината

2.Кога ќе ги завршите условите за подготовка, нашиот брз и професионален инженерски тим за попродажна услуга ќе оди во вашата фабрика за да ја инсталира машината, да ви го даде упатството за работа и да го обучи вашиот вработен додека не може добро да управува со машината.

3.Ние обезбедуваме една година гаранција и доживотна техничка поддршка.

4. Добро обучениот и искусен персонал треба да одговори на сите ваши прашања на англиски и кинески

5 .24 часа за одговор на инженерот.

6.Вашите деловни односи со нас ќе бидат доверливи за која било трета страна.

Контрола на квалитет

Имаме единствен оддел за квалитет, кој се грижи дека материјалот на суровините е добар и обезбедува машината да работи непречено.

ais machinery after service and quality control

 

 

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What are Tube Inside Scarfing Inserts used for?

It is used to scrape the inner wall weld of steel pipe and remove the internal burrs.

What is the difference between yellow and black Tube inside Scarfing Inserts?

They have different coatings, yellow is titanium plating, and black is black crystal steel.

What models are available for Tube inside Scarfing Inserts?

It has many models, which can be selected according to the size of the steel pipe.

Why do you need Tube inside Scarfing Inserts?

The application of Tube inside Scarfing Inserts can make the steel pipe look smoother and more beautiful, meet national standards, and extend the service life of the steel pipe.

What is the quality of Tube inside Scarfing Inserts?

Our Tube inside Scarfing Inserts are alloy steel ring knives with good quality, but attention should be paid to the correct use method to ensure its service life.

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Испрати порака

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

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