Inner Burr Removal Knife for ERW Tube Mills
During high-frequency welding of steel tubes, excess weld material often forms along the inner seam, creating internal burrs that can interfere with downstream processes or product quality. The inner burr removal knife is a critical tool designed to trim and smooth these internal weld protrusions in-line during tube production, especially for applications requiring high inner surface quality—such as in automotive tubing, furniture, and fluid transport systems.
Working Principle
The inner burr knife is typically installed after the welding section and before sizing. A precision-guided support mechanism feeds the knife head into the inner diameter of the tube, aligning it directly under the weld seam. As the tube continuously moves forward, the knife scrapes or shaves off the burr along the weld line. Some knife heads feature oscillating or rotary action to enhance trimming efficiency. Removed burr particles are discharged and collected via an external extraction system.


Key Specifications (customizable upon request)
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Applicable Tube Diameter: Φ16 – Φ219 mm (larger sizes available)
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Wall Thickness Range: 1.0 mm – 8.0 mm
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Knife Material Options: Carbide steel, HSS (High-Speed Steel), Ceramic-coated
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Offset Adjustment Range: ±3 mm (to align with weld seam position)
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Knife Mounting System: Mechanical locking / Spring preload / Pneumatic-assisted
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Cooling Options: Air-cooled / Water-cooled / Dry-cutting (depending on application)
Common Questions & Answers
Q1: Is burr removal always necessary?
Not always. For light-wall or general-purpose tubing, internal deburring may not be required. However, it's recommended for structural or high-spec applications.
Q2: How long does the knife last?
The knife is a consumable. HSS or carbide blades typically last 1–3 weeks depending on speed, material, and maintenance. Keep spare sets available for continuous operation.
Q3: Does the knife require precise weld alignment?
Yes. Poorly aligned or inconsistent welds can cause blade deflection or breakage. Weld quality should be stable before applying internal burr removal.
Q4: Is the knife easy to replace?
Yes. Most knife holders are designed for quick change, with replacement typically taking just a few minutes.
Usage Tips
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Always align the knife precisely with the weld seam before operation.
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For automated lines, use seam-tracking systems to optimize blade positioning.
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If scratching or tube wall damage occurs, inspect blade sharpness and angle settings.
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When changing tube diameters, use matching knife heads or inserts for best results.


EQUIPO DE RELACIÓN
Proporcionamos todo el equipamiento para la sección de entrada del molino de tubos:
Carro de bobinas
Desenrollador de cabezal simple y doble y desenrollador hidráulico y neumático
Pelador y brazo de sujeción del rodillo
Maquina aplanadora
Cizalla y soldadora a tope automática y semiautomática
Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

SECCIÓN DE ACABADO DE LAMINADORAS DE TUBOS
We provides all equipment to tube mill Finishing section:
1. Eddy current machine
2. Seam annealing machine
3. Straightener machine
4. Chamfer and end facer machine
5. Hydro Tester machine
6. Threading machine
7. Painting and oil machine
8. Automatic bundle and package machine

REPUESTOS A ELEGIR
Nuestras piezas de repuesto se aplican:
1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material
2. Ferrite, Impeder, Fiberglass tube
3. HSS saw blades, TCT Saw blades, Friction saw blades
4. OD burr remove inserts, ID burr remover inserts
5. HF welder Induction Coil and other HF welder spare parts
6. Copper tube for induction Coil, PTFE pipe for Induction Coil
7. Mosfet, Boards
8. Steel pipe Strapping machine
9. Zinc Spray Machine, Zinc wire, Zinc spray gun

NUESTRO CERTIFICADO

NUESTRO SERVICIO
¿Por qué elegirnos?
¡Tecnología líder, calidad confiable, excelente servicio!
¡Diseño optimizado, selección de materiales de alta calidad!
¡Garantía de proceso de tratamiento térmico!
Engranajes cónicos espirales, acoplamiento de engranajes de tambor y carburación.
Temple de dientes de engranajes.
Sistema accionado estable, eficiente y portátil con menor ruido.
Rodillos resistentes al desgaste de alta precisión y de larga vida útil.
Todos los tornos y ranuradores de las máquinas están posicionados y fresados mediante CNC.

Nuestro servicio
Servicio de preventa
1. We can provide machine running videos for reference
2. We will recommend the most suitable equipment according to the needs of customers
3. We can provide the layout of the factory
4. We welcome customers to visit our factory
Servicio postventa
1. Entregaremos la máquina y proporcionaremos los documentos a tiempo para asegurarnos de que pueda obtener la máquina rápidamente.
2. Cuando termine las condiciones de preparación, nuestro equipo de ingenieros de servicio posventa rápido y profesional irá a su fábrica para instalar la máquina, le entregará el manual de funcionamiento y capacitará a sus empleados hasta que puedan operar bien la máquina.
3. Ofrecemos un año de garantía y soporte técnico de por vida.
4. Nuestro personal capacitado y experimentado responderá todas sus consultas en inglés y chino.
5,24 horas para la respuesta del ingeniero.
6. Su relación comercial con nosotros será confidencial para cualquier tercero.
Control de calidad
Contamos con un departamento de calidad único, que se asegura de que el material de las materias primas sea bueno y garantiza que la máquina funcione sin problemas.
