Automatic Double Head Uncoiler for ERW Tube Mill and Steel Coil Processing Line

Automatic Double Head Uncoiler for ERW Pipe Making Machines. Features hydraulic automatic expansion, automatic rotation, pneumatic braking, anti-loose strip baffle arms, YUKEN hydraulics, and Siemens motor. Capacity 3-10 tons per side.

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Automatic Double Head Uncoiler for ERW Pipe Making Machine

High-Efficiency Coil Handling Solution for Continuous Tube Production

The Automatic Double Head Uncoiler is an essential component in modern ERW Pipe Making Machines and Steel Tube Production Lines. Designed to maximize production efficiency and minimize downtime, this advanced uncoiling system allows operators to prepare the next coil while the current coil is running, ensuring continuous production and higher output.

Equipped with automatic expansion and contraction, automatic rotating and switching functions, pneumatic braking, and anti-loose strip baffle arms, the machine delivers stable, safe, and reliable coil feeding performance for various steel processing applications.

With a loading capacity ranging from 3 tons to 10 tons per side, the Automatic Double Head Uncoiler is suitable for small, medium, and large ERW tube mills.

Why Choose an Automatic Double Head Uncoiler?

In a traditional single-head uncoiler system, production must stop whenever a new coil is loaded. This interruption reduces efficiency and increases labor costs.

The Automatic Double Head Uncoiler eliminates this problem by providing two working stations. While one coil is feeding the production line, the second coil can be prepared simultaneously.

Benefits include:

  • Reduced production downtime
  • Increased line efficiency
  • Faster coil changeover
  • Lower labor requirements
  • Stable strip feeding
  • Improved production continuity
  • Higher overall output

For modern tube manufacturing facilities, the double head uncoiler has become a standard configuration.


Main Features

Automatic Expansion and Contraction

The mandrel automatically expands and contracts through a hydraulic system, allowing quick and secure coil loading.

Advantages:

  • Faster loading process
  • Improved safety
  • Stronger coil gripping force
  • Reduced operator workload

Automatic Rotating and Switching

The double-head structure automatically rotates to bring the standby coil into the working position.

Benefits include:

  • Minimal production interruption
  • Smooth coil transition
  • Increased production efficiency
  • Continuous operation support

Pneumatic Braking System

The pneumatic braking system provides precise tension control during coil unwinding.

Features:

  • Stable strip feeding
  • Reduced strip vibration
  • Improved forming quality
  • Enhanced operational safety

Anti-Loose Strip Baffle Arm

Each mandrel is equipped with a strip retaining baffle arm that prevents the steel strip from loosening during loading and feeding.

Benefits:

  • Prevents coil collapse
  • Reduces material waste
  • Improves workplace safety
  • Ensures smooth feeding

Premium Components for Reliable Performance

To ensure long-term stability and durability, the Automatic Double Head Uncoiler uses internationally recognized components.

YUKEN Hydraulic Components

The hydraulic system adopts high-quality YUKEN hydraulic valves and control components.

Advantages:

  • Stable hydraulic pressure
  • High precision control
  • Long service life
  • Reliable performance

Siemens Hydraulic Motor

The hydraulic drive system is powered by Siemens motors.

Benefits:

  • High operating efficiency
  • Low energy consumption
  • Excellent durability
  • Stable operation under continuous production

The combination of YUKEN hydraulics and Siemens motors provides outstanding reliability for demanding industrial environments.

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Technical Specifications

ItemSpecification
Machine TypeAutomatic Double Head Uncoiler
Coil Loading Capacity3-10 Tons per Side
Coil Inner Diameter450-550 mm (Customizable)
Coil Outer DiameterUp to 1800 mm
Expansion MethodHydraulic Automatic Expansion
Rotation MethodHydraulic Automatic Rotation
Braking SystemPneumatic Brake
Retaining DeviceAnti-Loose Strip Baffle Arm
Hydraulic ComponentsYUKEN
Hydraulic MotorSiemens
Application MaterialCarbon Steel, Galvanized Steel, Stainless Steel
Control SystemPLC Automatic Control

Specifications can be customized according to customer requirements.


Working Process

  1. Load steel coil onto the standby mandrel.
  2. Hydraulic mandrel automatically expands and secures the coil.
  3. The active mandrel continuously feeds the production line.
  4. Once the running coil is consumed, the machine automatically rotates.
  5. The standby coil enters the working position.
  6. Production continues with minimal interruption.

This process significantly improves productivity compared to conventional single-head uncoilers.


Applications

The Automatic Double Head Uncoiler is widely used in:

ERW Pipe Making Machines

Continuous feeding for welded steel pipe production.

Tube Mill Production Lines

Suitable for round, square, and rectangular tube manufacturing.

Roll Forming Machines

Provides stable coil feeding for roll formed products.

Slitting Lines

Ensures smooth material supply for high-speed slitting operations.

Steel Coil Processing Centers

Supports efficient steel strip handling and processing.


Why It Is Essential for ERW Pipe Production

In an ERW tube mill, every production interruption affects output, energy consumption, and profitability.

The Automatic Double Head Uncoiler helps manufacturers:

  • Reduce downtime
  • Increase production speed
  • Improve welding stability
  • Lower labor costs
  • Enhance equipment utilization
  • Maximize return on investment

As a result, it has become one of the most important auxiliary machines in modern ERW pipe manufacturing plants.


Frequently Asked Questions

What coil weight can the machine handle?

Standard models support 3 tons, 5 tons, 7 tons, and 10 tons per side. Custom capacities are available.

Can the machine handle galvanized steel coils?

Yes. The machine can process carbon steel, galvanized steel, stainless steel, and other metal coils.

Is automatic expansion better than manual expansion?

Yes. Hydraulic automatic expansion provides faster operation, stronger clamping force, and improved safety.

Why is a double head uncoiler better than a single head model?

The double head design significantly reduces coil change time and increases production efficiency through continuous operation.

Can the machine be integrated into existing tube mills?

Yes. The uncoiler can be customized to match both new and existing ERW tube production lines.

What brands are used for key components?

The machine uses YUKEN hydraulic components and Siemens motors to ensure reliable long-term operation.


Why Choose AIS MACHINERY?

AIS MACHINERY specializes in ERW tube mills, roll forming machines, slitting lines, and steel coil processing equipment.

Our advantages include:

  • Customized engineering solutions
  • Premium international components
  • Strict quality control
  • Overseas installation service
  • Operator training
  • Long-term technical support

Whether you are building a new ERW pipe production line or upgrading an existing facility, our Automatic Double Head Uncoiler provides the reliability, efficiency, and performance needed for modern steel tube manufacturing.


  1. Enter Section Equipments
  2. 1.Coil car and Storage
  3. 2.Single And Double Heads Un-coiler&Hydraulic And Pneumatic Un-coiler
  4. 3.Peeler and hold down roll arm
  5. 4.Flattening Machine
  6. 5.Automatic and Semi Auto Shearer&Butt Welder
  7. 6.Vertical Cage Accumulator​&Horizontal Loop Accumulator&Landing Horizontal Spiral Loop Accumulator

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Finishing Section

  1. 1.Eddy current machine
  2. 2. Seam annealing machine
  3. 3. Straightener machine
  4. 4. Chamfer and end facer machine
  5. 5. Hydro Tester machine
  6. 6. Threading machine
  7. 7. Painting and oil machine
  8. 8. Automatic bundle and package machine

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Spare Parts and Consumble Parts

  1. 1.Rollers,Moulds,Dies,D2,D3 material to choose
  2. 2. Ferrite,Impeder,Fiberglass tube
  3. 3. HSS saw blades,TCT Saw blades,Friction saw blades
  4. 4. OD burr remove inserts,ID burr remover inserts
  5. 5. HF welder Induction Coil and other HF welder spare parts
  6. 6. Copper tube for induction Coil,PTFE pipe for Induction Coil
  7. 7. Mosfet,Boards
  8. 8. Steel pipe Strapping machine
  9. 9. Zinc Spray Machine,Zinc wire,Zinc spray gun

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Certificate

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Our Service

  1. Why Choose Us?
  2. 1.Leading Technology,Reliable Quality,Excellent Service!Optimized Design,High quality material select! Heat treatment process guarantee!

  3. 2.Spiral bevel gear,drum gear coupling and carburization.Gear teeth quenching.Driven system stable,efficient and wearable with lower noise.

  4. 3.High precision wear resisting and Long life of toolings.All the machine Lathes,Key Grooves are positioned and Milled by CNC.

  5. 4.Quality department make sure the material of the raw materials quality,and ensure the machine running perfect.

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After-sales service

  1. 1.Machine test running videos will supply to customer before shipment.
  2. 2.Online techenical supportWHOLE LIFT FREE.
  3. 3.Professional engineers team to install the machine, train your employee well.
  4. 4.One year warranty and life-long technical support.
  5. 5.24 hours for engineer response.
  6. 6.Your business relationship with us will be confidential to any third party.
  7. 7. We welcome customers to visit our factory anytime.

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Double head Uncoiler FAQS

Is the uncoiler compatible with other brands of production lines?

Absolutely. The uncoiler supports a wide range of coil widths, thicknesses, and inner diameters. The hydraulic expansion system and adjustable guides make it easy to accommodate various material specifications, including carbon steel, galvanized steel, and stainless steel.

Does it support automatic tension control or PLC integration?

Yes, we offer optional PLC integration and automatic tension control systems. These features allow seamless synchronization with the entire production line for improved automation and precision.

Is the machine difficult to operate? How many people are needed?

No, it is very user-friendly. The basic model can be operated manually by a single worker. If equipped with PLC and auto-feeding features, operation becomes even more simplified and efficient.

What’s the average delivery time after ordering?

Our standard lead time is 25 to 35 working days, depending on the order quantity and customization requirements.

Is installation and training provided?

Yes, we offer both remote and on-site technical support, including installation guidance, commissioning, and operator training upon request.

How to select the right pipe specifications and production requirements?

When selecting the right pipe specifications, evaluate the market demand and the intended use of the product. The 12.7mm-50.8mm longitudinal seam welding pipe equipment is widely used for producing small to medium-sized pipes and is suitable for various wall thicknesses. It is ideal for industries such as construction, machinery, and oil and gas transportation. Choose the appropriate material, welding process, and sizing settings based on the application. It’s advisable to communicate with the technical team to determine the optimal production process for precise pipe specifications.

Does the equipment's electrical system support remote monitoring and fault diagnosis?

Yes, the 12.7mm-50.8mm longitudinal seam welding pipe equipment is equipped with an advanced PLC control system that allows for remote monitoring and fault diagnosis. By connecting the equipment to a cloud platform or remote interface, users can monitor the production status in real time, analyze fault causes, and make necessary adjustments. This remote functionality significantly reduces downtime and enhances the equipment’s operational efficiency.

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