Automatic Stacking Machine (Magnetic Chuck Type)

Discover high-speed magnetic chuck automatic stacking machines for tube mills and roll forming lines. Improve production efficiency, reduce labor costs, and achieve precise automated tube stacking solutions.



 

Product Details

Contact Now

Product Details

Video

 

Product Description

 

Efficient Automatic Tube & Profile Stacking Solution

The Automatic Stacking Machine (Magnetic Chuck Type) is designed for automatic receiving, transferring, arranging, and stacking of finished steel tubes and profiles after cutting.

Using an advanced magnetic chuck system, it ensures fast response, stable operation, and smooth product handling while reducing manual labor and improving stacking consistency.

It is widely used in:

  • ERW tube mill lines
  • Stainless steel tube production
  • Roll forming lines
  • Structural profile production
  • High-speed pipe manufacturing lines
    • automatic stacking machine
    • Electromagnetic palletizer

Working Principle

The magnetic chuck type automatic stacking machine works through the following process:

Step 1: Product Detection

Finished tubes are detected by photoelectric sensors after cutting.

Step 2: Signal Synchronization

The PLC receives cutting line signals and calculates transfer timing.

Step 3: Magnetic Pickup

The magnetic chuck activates and absorbs the finished product securely.

Step 4: Precise Transfer

Servo-controlled arms move products to the stacking area.

Step 5: Layered Placement

Products are released in preset stacking patterns.

Step 6: Bundle Completion

After reaching target quantity, the stack is discharged automatically for packaging.

Electromagnetic chuck layout diagram


Why Choose Magnetic Chuck Type?

Compared with traditional mechanical clamping systems, magnetic chuck stacking offers:

🚀Faster Response

Instant magnetic adsorption improves stacking speed.

🛠️Better Surface Protection

Reduces scratches and deformation during handling.

📏Higher Positioning Accuracy

Ensures neat and uniform stacking.

🔗Lower Maintenance

Fewer mechanical wear parts, longer service life.

⏱️Easy Automation Integration

Works smoothly with PLC and servo control systems.

  • Automatic Stacking Machine (Magnetic Chuck Type)
  • magnetic chuck type stacking system

Main Technical Parameters

ItemSpecification
Product TypeSteel tubes / pipes / profiles
Tube Diameter RangeΦ10–Φ165 mm
Square Tube Range10×10–120×120 mm
Product Length4–12 m
Max Stacking SpeedUp to 120 m/min line speed matching
Chuck TypeElectromagnetic chuck
Positioning Accuracy±2 mm
Control SystemPLC + HMI touchscreen
Drive SystemServo motor
Power SupplyCustomized according to local standard
Operation ModeAutomatic / Manual

Parameters can be customized according to production line requirements.


Key Features

Intelligent PLC Control

User-friendly touchscreen operation with parameter setting and monitoring.

High-Speed Synchronization

Perfectly matches tube mill cutting speed for continuous production.

Flexible Product Compatibility

Suitable for:

  • • Round tubes
  • • Square tubes
  • • Rectangular tubes
  • • Open profiles
  • • Custom steel sections

Stable Magnetic Holding Force

Reliable transfer even during high-speed production.

Compact Layout Design

Easy integration into existing production workshops.


FAQ

Q1: Is magnetic chuck suitable for all steel tubes?

It is ideal for carbon steel and most magnetic steel materials.

For non-magnetic materials, customized gripping solutions are available.

Q2: Will magnetic adsorption scratch the tube surface?

No. The contact structure is optimized for smooth handling and greatly reduces surface damage compared to mechanical clamping.

Q3: Can it work with existing tube mills?

Yes. It can be integrated with most existing production lines after technical evaluation.

Q4: Can stacking patterns be customized?

Yes. Quantity per layer, bundle shape, and discharge logic can all be programmed.


Improve Your Production Efficiency

If your production line requires:

  • Higher output
  • Better automation
  • Reduced labor cost
  • More stable stacking quality

Our Automatic Stacking Machine (Magnetic Chuck Type) is the ideal solution.

Contact us today for technical consultation and customized stacking solutions for your production line.

 

  1. Enter Section Equipments
  2.  
  3. 1. Coil car and Storage
  4. 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
  5. 3.Peeler and hold down roll arm
  6. 4.Flattening Machine
  7. 5.Automatic and Semi Auto Shearer & Butt Welder
  8. 6.Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

Read More About impeder rod

Read More About ferrite impeder rods

Finishing Section
 
  1.  
  2. 1. Eddy current machine
  3. 2. Seam annealing machine
  4. 3. Straightener machine
  5. 4. Chamfer and end facer machine
  6. 5. Hydro Tester machine
  7. 6. Threading machine
  8. 7. Painting and oil machine
  9. 8. Automatic bundle and package machine

Read More About ferrite impeder rods

Read More About impeder rod

Spare Parts and Consumble Parts
 
  1.  
  2. 1. Rollers, Moulds, Dies, D2,D3 material to choose
  3. 2. Ferrite, Impeder, Fiberglass tube
  4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
  5. 4. OD burr remove inserts, ID burr remover inserts
  6. 5. HF welder Induction Coil and other HF welder spare parts
  7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
  8. 7. Mosfet, Boards
  9. 8. Steel pipe Strapping machine
  10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

Read More About impeder rod

Read More About fiberglass tube

Certificate
 

Read More About erw tube mill china

Our Service
 
  1. Why Choose Us?
  2. 1.Leading Technology, Reliable Quality, Excellent Service! Optimized Design, High quality material select!  Heat treatment process guarantee!

  3. 2.Spiral bevel gear, drum gear coupling and carburization. Gear teeth quenching. Driven system stable, efficient and wearable with lower noise.

  4. 3.High precision wear resisting and Long life of toolings. All the machine Lathes, Key Grooves are positioned and Milled by CNC.

  5. 4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.

Read More About impeder rod

After-sales service

  1. 1.Machine test running videos will supply to customer before shipment.
  2. 2.Online techenical support WHOLE LIFT FREE.
  3. 3.Professional engineers team to install the machine,  train your employee well.
  4. 4.One year warranty and life-long technical support.
  5. 5 .24 hours for engineer response.
  6. 6.Your business relationship with us will be confidential to any third party.
  7. 7.  We welcome customers to visit our factory anytime.

Read More About impeder rod

Get in Touch

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Name

* E-mail

Phone

*Message

FAQs

Is magnetic chuck suitable for all steel tubes?

It is ideal for carbon steel and most magnetic steel materials.For non-magnetic materials, customized gripping solutions are available.

Will magnetic adsorption scratch the tube surface?

No. The contact structure is optimized for smooth handling and greatly reduces surface damage compared to mechanical clamping.

Can it work with existing tube mills?

Yes. It can be integrated with most existing production lines after technical evaluation.

Can stacking patterns be customized?

Yes. Quantity per layer, bundle shape, and discharge logic can all be programmed.

Related News

Slitting Line Spare Parts: Slitting Blades, Spacers & Rubber Rings for Precision Coil Slitting

2026-07-08 00:00:00

Slitting Line Spare Parts: Slitting Blades, Spacers & Rubber Rings for Precision Coil Slitting

High-quality slitting line spare parts are essential for maintaining cutting accuracy and stable production. AIS Machinery supplies precision slitting blades, spacers, rubber rings, separator discs, and other slitting machine components for various slitting lines. Our spare parts are manufactured with high precision to ensure clean edges, accurate strip width, and long service life. We also provide customized manufacturing based on customer drawings or samples, helping reduce downtime and improve production efficiency for steel coil slitting applications.

Horizontal Spiral Accumulator vs Vertical Accumulator vs Cage Loop: How to Choose the Right ERW Tube Mill Accumulator

2026-07-07 10:20:50

Horizontal Spiral Accumulator vs Vertical Accumulator vs Cage Loop: How to Choose the Right ERW Tube Mill Accumulator

An ERW tube mill accumulator stores steel strip during coil changing, allowing continuous production without stopping the forming section. Common types include the Horizontal Spiral Accumulator, Vertical Type Accumulator, and Cage Loop Accumulator, each designed for different production speeds, storage capacities, and workshop layouts. Choosing the right accumulator improves production efficiency, stabilizes strip feeding, and reduces downtime. AIS Machinery provides reliable accumulator solutions tailored to various tube mill applications.

ERW Tube Mill Flattener: Why Thick Steel Strip Needs Flattening

2026-07-06 11:53:59

ERW Tube Mill Flattener: Why Thick Steel Strip Needs Flattening

The Flattener is an optional entry machine for ERW tube mills, It consists of pinch rolls and leveling rolls that remove coil set and improve strip flatness before forming. By reducing residual stress and ensuring stable strip feeding, the Flattener helps improve forming accuracy, edge alignment, and welding quality. AIS Machinery supplies reliable Flattener solutions matched to different tube mill capacities and strip specifications.

Single vs Double Layer Roll Forming Machine: Which One Is Right for You?

2026-07-02 10:15:11

Single vs Double Layer Roll Forming Machine: Which One Is Right for You?

Roof Sheet Roll Forming Machine is a highly efficient cold roll forming solution for producing corrugated, trapezoidal, IBR, and glazed roofing sheets from GI, PPGI, Galvalume, and aluminum coils. Available in both single-layer and double-layer configurations, it delivers stable forming accuracy, automatic PLC control, and reliable hydraulic cutting. The production line can be customized according to roofing profile, material thickness, and capacity, making it an ideal solution for steel structure, construction, and roofing sheet manufacturers worldwide.

HF Welder Buying Guide: Everything You Need to Know Before Purchasing

2026-06-30 10:05:24

HF Welder Buying Guide: Everything You Need to Know Before Purchasing

AIS solid state HF welder is designed for ERW tube and pipe production lines. Using advanced IGBT or SiC technology, it delivers stable high-frequency power, excellent welding quality, and lower energy consumption. The complete system includes the HF welder, impeder, induction coil, water cooling unit, and PLC control system. Suitable for carbon steel and stainless steel tube production, it supports high-speed operation, easy maintenance, factory testing before delivery, and complete spare parts support.

What Is an Impeder? Complete Guide for ERW Tube Welding

2026-06-29 10:22:27

What Is an Impeder? Complete Guide for ERW Tube Welding

An Impeder is a key component used in ERW tube mills to improve high-frequency welding efficiency. It consists of ferrite rods and an impeder casing, which work together to concentrate welding current at the strip edges while reducing energy loss. With an efficient water-cooling design, the impeder ensures stable welding quality, lower power consumption, and longer service life. AIS Machinery supplies customized impeders for different tube sizes and production requirements.

Industrial Efficiency with the Solid State Welding Machine

2026-06-27 15:43:01

Industrial Efficiency with the Solid State Welding Machine

Advanced Industrial Solutions: The Power of the Solid State Welding Machine In the modern landscape of metal fabrication, precision and structural integrity are non-negotiable. The solid state welding machine represents a revolutionary shift in joining technology, allowing materials to be bonded without reaching their melting point. This process eliminates many of the common defects associated with fusion welding, such as porosity and shrinkage, making it the gold standard for high-performance industrial components. Whether you are dealing with dissimilar metals or sensitive alloys, utilizing a solid state welding machine ensures a weld that is as strong as, if not stronger than, the base material itself.

HSS Saw Blade Grinding Machine Spare Parts

2026-06-26 14:16:27

HSS Saw Blade Grinding Machine Spare Parts

As the demand for precision cutting tools continues to grow, HSS saw blade grinding machines have become essential equipment for manufacturers and saw blade service providers worldwide. These machines not only restore the sharpness of used HSS circular saw blades, but also create new teeth on blank saw blades, making them highly versatile for various production requirements.

Send a Message

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.


en_USEnglish