Descriptio Producti
1. Overview
The Pipe Hydro Tester Machine is used to test the pressure resistance and sealing performance of steel pipes, welded pipes, or seamless tubes before delivery. It injects high-pressure water into the pipe to check for leakage or deformation under a set pressure.
2. Working Principle
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The pipe is clamped and fixed into position.
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Sealing heads tightly close both pipe ends.
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A high-pressure pump fills the pipe with water and pressurizes it to a preset value.
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The system maintains this pressure (e.g., for 10 seconds) and monitors for pressure drops or leaks.
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After testing, the water is discharged, and the pipe is released.
3. Main Technical Parameters (Example)
| Parameter |
Value Range |
| Applicable Pipe OD |
20mm – 630mm (customizable) |
| Pipe Length |
2m – 18m (as per requirement) |
| Max Test Pressure |
10 MPa – 70 MPa |
| Test Medium |
Clean water (can be anti-rust treated) |
| Pressure Holding Time |
3 – 60 seconds (adjustable) |
| Pressurization Method |
High-pressure plunger or booster pump |
| Clamping System |
Hydraulic / Electric / Mechanical |
| Imperium System |
Manual or PLC + Touch Screen |
| Operatio Modus |
Single / Dual / Multi-station |
| Safety Features |
Overpressure alarm, relief valve, emergency stop |
4. Main Components
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Main Frame: Supports the clamping and pressurizing systems.
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High-Pressure Pump Station: Supplies the required pressurized water.
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Clamping Mechanism: Holds the pipe securely during the test.
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Sealing Heads: Seal both ends of the pipe to contain pressure.
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Systema Hydraulicum: Drives the clamping and sealing mechanisms.
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Control Panel: Manual or PLC-based for automated control and data handling.
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Pressure Sensors/Gauges: Monitor pressure in real-time.
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Drainage System: Discharges test water after testing is complete.
5. Operation Procedure (Example for Automated System)
Load & Align: Place the pipe into position via crane or loading table.
Clamp & Seal: Automatically clamp and seal both ends of the pipe.
Pressurize & Hold: Initiate pressurization up to the target pressure and hold.
Monitor & Evaluate: Detect pressure drop or leakage. Alarm if failed.
Drain & Unload: Discharge water, release pipe, and prepare for next cycle.
6. Maintenance & Inspection
| Item |
Frequency |
Descriptio |
| Seal Inspection |
Daily |
Replace worn or aged seals |
| Filter Cleaning |
Weekly |
Ensure pump intake is free from debris |
| Pressure Sensor Calibration |
Monthly |
Check accuracy or replace if needed |
| Hydraulic Oil Change |
Every 6 mo. |
Ensure smooth operation of hydraulics |
| Safety System Check |
Daily |
Confirm emergency stop, relief valves |
7. Common Troubleshooting
| Exitus |
Possible Cause |
Solution |
| Unable to Build Pressure |
Pump failure / Seal leak |
Check pump & seals |
| Pressure Fluctuation |
Leakage / Air in system |
Check fittings and vent air |
| Poor Clamping |
Low hydraulic pressure |
Refill oil / check solenoid valves |
| Control Failure |
Wiring / PLC error |
Inspect circuits & software |
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Intra Sectionem Instrumenta
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- 1. Currus spiralis et repositorium
- 2. Un-coiler Capitum Singularium et Duplicium & Un-coiler Hydraulicum et Pneumaticum
- 3. Bracchium volubile detrahe et preme.
- 4. Machina Applanandi
- 5. Tondetrix et Foramina Automatica et Semi-Automatica
- 6. Accumulator Caveae Verticalis & Accumulator Ansae Horizontalis & Accumulator Ansae Spiralis Horizontalis Appulsus


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- 1. Eddy vena machina
- 2. Seam annealing machine
- 3. Straightener machine
- 4. Chamfer and end facer machine
- 5. Hydro Tester machine
- 6. Threading machine
- 7. Painting and oil machine
- 8. Automatic bundle and package machine


Partes Substitutae et Partes Consumibiles
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- 1. Cylindri, Formae, Matrices, materia D2, D3 ad eligendum
- 2. Ferrite, Impeder, Fiberglass tube
- 3. HSS saw blades, TCT Saw blades, Friction saw blades
- 4. OD burr remove inserts, ID burr remover inserts
- 5. HF welder Induction Coil and other HF welder spare parts
- 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
- 7. Mosfet, Boards
- 8. Steel pipe Strapping machine
- 9. Zinc Spray Machine, Zinc wire, Zinc spray gun


- Quid nos elige?
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1. Technologia Praestantissima, Qualitas Fidelis, Servitium Excellens! Optimized Design, High quality material select! Caloris curatio processus spondet!
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2. Cochlea dentata conica, copula dentata tympani et carburizatio. Dentium calces exstingui. Ratio acti stabilis, efficax et infatigabilis cum sonitu inferiori.
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3. Alta praecisione resistentia attritionis et longa vita instrumentorum. Tota machina Lathes, sulci Clavis a CNC cincta et molita sunt.
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4. Departmentum Qualitatis curare ut materiae rudis qualitas sit, et curare ut machina perfecte currat.

Post-Sales ministerium
- 1. Videos probationis machinae emptori ante missionem praebebuntur.
- 2. Auxilium technicum interretiale TOTA ELEVATIO GRATIS.
- 3.Professional engineers team to install the machine, train your employee well.
- 4. Garantia unius anni et subsidium technicum per totam vitam.
- 5 .24 horae ad fectum responsum.
- 6. Negotium tuum cum nobis communicatio alicui tertiae parti secretior erit.
- 7. We welcome customers to visit our factory anytime.
