Pipe Hydro Tester Machine

3. Main Technical Parameters (Example)

Parameter	Value Range
Applicable Pipe OD	20mm – 630mm (customizable)
Pipe Length	2m – 18m (as per requirement)
Max Test Pressure	10 MPa – 70 MPa
Test Medium	Clean water (can be anti-rust treated)
Pressure Holding Time	3 – 60 seconds (adjustable)
Pressurization Method	High-pressure plunger or booster pump
Clamping System	Hydraulic / Electric / Mechanical
Control System	Manual or PLC + Touch Screen
Operation Mode	Single / Dual / Multi-station
Safety Features	Overpressure alarm, relief valve, emergency stop

 

4. Main Components

1. Main Frame: Supports the clamping and pressurizing systems.

2. High-Pressure Pump Station: Supplies the required pressurized water.

3. Clamping Mechanism: Holds the pipe securely during the test.

4. Sealing Heads: Seal both ends of the pipe to contain pressure.

5. Hydraulic System: Drives the clamping and sealing mechanisms.

6. Control Panel: Manual or PLC-based for automated control and data handling.

7. Pressure Sensors/Gauges: Monitor pressure in real-time.

8. Drainage System: Discharges test water after testing is complete.

5. Operation Procedure (Example for Automated System)

         Load & Align: Place the pipe into position via crane or loading table.

         Clamp & Seal: Automatically clamp and seal both ends of the pipe.

         Pressurize & Hold: Initiate pressurization up to the target pressure and hold.

         Monitor & Evaluate: Detect pressure drop or leakage. Alarm if failed.

         Drain & Unload: Discharge water, release pipe, and prepare for next cycle.

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  6. Maintenance & Inspection

  Item	Frequency	Description
  Seal Inspection	Daily	Replace worn or aged seals
  Filter Cleaning	Weekly	Ensure pump intake is free from debris
  Pressure Sensor Calibration	Monthly	Check accuracy or replace if needed
  Hydraulic Oil Change	Every 6 mo.	Ensure smooth operation of hydraulics
  Safety System Check	Daily	Confirm emergency stop, relief valves

   

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  7. Common Troubleshooting

  Issue	Possible Cause	Solution
  Unable to Build Pressure	Pump failure / Seal leak	Check pump & seals
  Pressure Fluctuation	Leakage / Air in system	Check fittings and vent air
  Poor Clamping	Low hydraulic pressure	Refill oil / check solenoid valves
  Control Failure	Wiring / PLC error	Inspect circuits & software

1. Enter Section Equipments
2.  
3. 1. Coil car and Storage
4. 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
5. 3.Peeler and hold down roll arm
6. 4.Flattening Machine
7. 5.Automatic and Semi Auto Shearer & Butt Welder
8. 6.Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator
   

1.  
2. 1. Eddy current machine
3. 2. Seam annealing machine
   
4. 3. Straightener machine
   
5. 4. Chamfer and end facer machine
   
6. 5. Hydro Tester machine
   
7. 6. Threading machine
   
8. 7. Painting and oil machine
   
9. 8. Automatic bundle and package machine

1.  
2. 1. Rollers, Moulds, Dies, D2,D3 material to choose
3. 2. Ferrite, Impeder, Fiberglass tube
   
4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
   
5. 4. OD burr remove inserts, ID burr remover inserts
   
6. 5. HF welder Induction Coil and other HF welder spare parts
   
7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
   
8. 7. Mosfet, Boards
   
9. 8. Steel pipe Strapping machine
   
10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

1. Why Choose Us?
   

2. 1.Leading Technology, Reliable Quality, Excellent Service! Optimized Design, High quality material select!  Heat treatment process guarantee!

3. 2.Spiral bevel gear, drum gear coupling and carburization. Gear teeth quenching. Driven system stable, efficient and wearable with lower noise.

4. 3.High precision wear resisting and Long life of toolings. All the machine Lathes, Key Grooves are positioned and Milled by CNC.

5. 4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.

After-sales service

1. 1.Machine test running videos will supply to customer before shipment.
2. 2.Online techenical support WHOLE LIFT FREE.
   
3. 3.Professional engineers team to install the machine,  train your employee well.
   
4. 4.One year warranty and life-long technical support.
   
5. 5 .24 hours for engineer response.
   
6. 6.Your business relationship with us will be confidential to any third party.
7. 7.  We welcome customers to visit our factory anytime.