Pipe Hydro Tester Machine

 

The Pipe Hydro Tester Machine is used to test the pressure resistance and sealing performance of steel pipes, welded pipes, or seamless tubes before delivery. It injects high-pressure water into the pipe to check for leakage or deformation under a set pressure.


 

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1. Overview

The Pipe Hydro Tester Machine is used to test the pressure resistance and sealing performance of steel pipes, welded pipes, or seamless tubes before delivery. It injects high-pressure water into the pipe to check for leakage or deformation under a set pressure.


2. Working Principle

  1. The pipe is clamped and fixed into position.

  2. Sealing heads tightly close both pipe ends.

  3. A high-pressure pump fills the pipe with water and pressurizes it to a preset value.

  4. The system maintains this pressure (e.g., for 10 seconds) and monitors for pressure drops or leaks.

  5. After testing, the water is discharged, and the pipe is released.

 
 
  • Hydrostatic Testing Machine
  • hydro tester

 

  • hydro tester1
  • hydro tester2

3. Main Technical Parameters (Example)

المعلمة Value Range
Applicable Pipe OD 20mm – 630mm (customizable)
Pipe Length 2m – 18m (as per requirement)
Max Test Pressure 10 MPa – 70 MPa
Test Medium Clean water (can be anti-rust treated)
Pressure Holding Time 3 – 60 seconds (adjustable)
Pressurization Method High-pressure plunger or booster pump
Clamping System Hydraulic / Electric / Mechanical
نظام التحكم Manual or PLC + Touch Screen
وضع التشغيل Single / Dual / Multi-station
Safety Features Overpressure alarm, relief valve, emergency stop

4. Main Components

  1. Main Frame: Supports the clamping and pressurizing systems.

  2. High-Pressure Pump Station: Supplies the required pressurized water.

  3. Clamping Mechanism: Holds the pipe securely during the test.

  4. Sealing Heads: Seal both ends of the pipe to contain pressure.

  5. النظام الهيدروليكي: Drives the clamping and sealing mechanisms.

  6. Control Panel: Manual or PLC-based for automated control and data handling.

  7. Pressure Sensors/Gauges: Monitor pressure in real-time.

  8. Drainage System: Discharges test water after testing is complete.


5. Operation Procedure (Example for Automated System)

         Load & Align: Place the pipe into position via crane or loading table.

         Clamp & Seal: Automatically clamp and seal both ends of the pipe.

         Pressurize & Hold: Initiate pressurization up to the target pressure and hold.

         Monitor & Evaluate: Detect pressure drop or leakage. Alarm if failed.

         Drain & Unload: Discharge water, release pipe, and prepare for next cycle.

    • hydro tester3
    • hydro tester4

     



  • 6. Maintenance & Inspection

    غرض Frequency وصف
    Seal Inspection Daily Replace worn or aged seals
    Filter Cleaning Weekly Ensure pump intake is free from debris
    Pressure Sensor Calibration Monthly Check accuracy or replace if needed
    Hydraulic Oil Change Every 6 mo. Ensure smooth operation of hydraulics
    Safety System Check Daily Confirm emergency stop, relief valves

    7. Common Troubleshooting

    مشكلة السبب المحتمل Solution
    Unable to Build Pressure Pump failure / Seal leak Check pump & seals
    Pressure Fluctuation Leakage / Air in system Check fittings and vent air
    Poor Clamping Low hydraulic pressure Refill oil / check solenoid valves
    Control Failure Wiring / PLC error Inspect circuits & software
  1. أدخل قسم المعدات
  2.  
  3. 1. سيارة الملف والتخزين
  4. 2. آلة فك اللفائف ذات الرأس المفرد والمزدوج وآلة فك اللفائف الهيدروليكية والهوائية
  5. 3. قم بتقشير الذراع ثم اضغط عليه لأسفل
  6. 4. آلة التسوية
  7. 5. ماكينة قص و لحام أوتوماتيكية و نصف أوتوماتيكية
  8. 6. مجمع القفص العمودي ومجمع الحلقة الأفقية ومجمع الحلقة الحلزونية الأفقية

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قسم التشطيب
 
  1.  
  2. 1. آلة التيار الدوامي
  3. 2. Seam annealing machine
  4. 3. Straightener machine
  5. 4. Chamfer and end facer machine
  6. 5. Hydro Tester machine
  7. 6. Threading machine
  8. 7. Painting and oil machine
  9. 8. Automatic bundle and package machine

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قطع الغيار وقطع الغيار الاستهلاكية
 
  1.  
  2. 1. بكرات، قوالب، قوالب، مواد D2 وD3 للاختيار من بينها
  3. 2. Ferrite, Impeder, Fiberglass tube
  4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
  5. 4. OD burr remove inserts, ID burr remover inserts
  6. 5. HF welder Induction Coil and other HF welder spare parts
  7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
  8. 7. Mosfet, Boards
  9. 8. Steel pipe Strapping machine
  10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

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شهادة
 

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خدمتنا
 
  1. لماذا تختارنا؟
  2. 1. التكنولوجيا الرائدة، الجودة الموثوقة، الخدمة الممتازة! تصميم مثالي، اختر مادة عالية الجودة!  ضمان عملية المعالجة الحرارية!

  3. 2. تروس مخروطية حلزونية، اقتران تروس أسطوانية وكربنة. إخماد أسنان التروس. نظام قيادة مستقر وفعال وقابل للارتداء مع ضوضاء أقل.

  4. 3. مقاومة التآكل عالية الدقة وعمر طويل للأدوات. يتم وضع جميع المخرطات الآلية والأخاديد الرئيسية وطحنها بواسطة CNC.

  5. 4. قسم الجودة يتأكد من جودة المواد الخام، ويضمن تشغيل الماكينة بشكل مثالي.

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خدمة ما بعد البيع

  1. 1. سيتم توفير مقاطع فيديو لاختبار تشغيل الماكينة للعميل قبل الشحن.
  2. 2. الدعم الفني عبر الإنترنت المصعد بالكامل مجاني.
  3. 3.Professional engineers team to install the machine,  train your employee well.
  4. 4. ضمان لمدة عام واحد والدعم الفني مدى الحياة.
  5. 5.24 ساعة لاستجابة المهندس.
  6. 6. ستكون علاقتك التجارية معنا سرية بالنسبة لأي طرف ثالث.
  7. 7.  We welcome customers to visit our factory anytime.

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Pipe Hydro Tester Machine FAQs

What is a pipe hydro tester used for?

It’s used to test steel pipes for internal pressure strength and leaks by filling them with high-pressure water and monitoring their performance under pressure.

What is the typical test pressure?

Test pressures range from 10 MPa to 70 MPa, depending on pipe diameter, thickness, and industry standards.

What medium is used for testing?

Clean water is standard. Some systems may use water mixed with anti-rust agents.

How long does a test take per pipe?

A full test (clamping, pressurizing, holding, draining, and unclamping) usually takes 30 to 90 seconds per pipe, depending on size and automation level.

How is pressure monitored and controlled?

Via pressure sensors and digital displays With PLC control systems, pressure is auto-adjusted and monitored in real time

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