Deskripsi Produk
1. Overview
The Pipe Hydro Tester Machine is used to test the pressure resistance and sealing performance of steel pipes, welded pipes, or seamless tubes before delivery. It injects high-pressure water into the pipe to check for leakage or deformation under a set pressure.
2. Working Principle
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The pipe is clamped and fixed into position.
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Sealing heads tightly close both pipe ends.
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A high-pressure pump fills the pipe with water and pressurizes it to a preset value.
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The system maintains this pressure (e.g., for 10 seconds) and monitors for pressure drops or leaks.
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After testing, the water is discharged, and the pipe is released.
3. Main Technical Parameters (Example)
| Parameter |
Value Range |
| Applicable Pipe OD |
20mm – 630mm (customizable) |
| Pipe Length |
2m – 18m (as per requirement) |
| Max Test Pressure |
10 MPa – 70 MPa |
| Test Medium |
Clean water (can be anti-rust treated) |
| Pressure Holding Time |
3 – 60 seconds (adjustable) |
| Pressurization Method |
High-pressure plunger or booster pump |
| Clamping System |
Hydraulic / Electric / Mechanical |
| Sistem Pengendalian |
Manual or PLC + Touch Screen |
| Modus Operasi |
Single / Dual / Multi-station |
| Safety Features |
Overpressure alarm, relief valve, emergency stop |
4. Main Components
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Main Frame: Supports the clamping and pressurizing systems.
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High-Pressure Pump Station: Supplies the required pressurized water.
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Clamping Mechanism: Holds the pipe securely during the test.
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Sealing Heads: Seal both ends of the pipe to contain pressure.
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Sistem Hidrolik: Drives the clamping and sealing mechanisms.
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Control Panel: Manual or PLC-based for automated control and data handling.
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Pressure Sensors/Gauges: Monitor pressure in real-time.
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Drainage System: Discharges test water after testing is complete.
5. Operation Procedure (Example for Automated System)
Load & Align: Place the pipe into position via crane or loading table.
Clamp & Seal: Automatically clamp and seal both ends of the pipe.
Pressurize & Hold: Initiate pressurization up to the target pressure and hold.
Monitor & Evaluate: Detect pressure drop or leakage. Alarm if failed.
Drain & Unload: Discharge water, release pipe, and prepare for next cycle.
6. Maintenance & Inspection
| Barang |
Frequency |
Keterangan |
| Seal Inspection |
Daily |
Replace worn or aged seals |
| Filter Cleaning |
Weekly |
Ensure pump intake is free from debris |
| Pressure Sensor Calibration |
Monthly |
Check accuracy or replace if needed |
| Hydraulic Oil Change |
Every 6 mo. |
Ensure smooth operation of hydraulics |
| Safety System Check |
Daily |
Confirm emergency stop, relief valves |
7. Common Troubleshooting
| Masalah |
Kemungkinan Penyebabnya |
Solution |
| Unable to Build Pressure |
Pump failure / Seal leak |
Check pump & seals |
| Pressure Fluctuation |
Leakage / Air in system |
Check fittings and vent air |
| Poor Clamping |
Low hydraulic pressure |
Refill oil / check solenoid valves |
| Control Failure |
Wiring / PLC error |
Inspect circuits & software |
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Masukkan Bagian Peralatan
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- 1. Mobil koil dan penyimpanan
- 2.Uncoiler Kepala Tunggal Dan Ganda & Uncoiler Hidrolik Dan Pneumatik
- 3. Kupas dan tahan lengan gulung
- 4.Mesin Perata
- 5. Pemotong Otomatis dan Semi Otomatis & Pengelasan Pantat
- 6. Akumulator Kandang Vertikal & Akumulator Loop Horizontal & Akumulator Loop Spiral Horizontal Pendaratan


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- 1. Mesin arus eddy
- 2. Seam annealing machine
- 3. Straightener machine
- 4. Chamfer and end facer machine
- 5. Hydro Tester machine
- 6. Threading machine
- 7. Painting and oil machine
- 8. Automatic bundle and package machine


Suku Cadang dan Suku Cadang Habis Pakai
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- 1. Rol, Cetakan, Dies, bahan D2, D3 untuk dipilih
- 2. Ferrite, Impeder, Fiberglass tube
- 3. HSS saw blades, TCT Saw blades, Friction saw blades
- 4. OD burr remove inserts, ID burr remover inserts
- 5. HF welder Induction Coil and other HF welder spare parts
- 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
- 7. Mosfet, Boards
- 8. Steel pipe Strapping machine
- 9. Zinc Spray Machine, Zinc wire, Zinc spray gun


- Mengapa Memilih Kami?
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1.Teknologi Terdepan, Kualitas Handal, Layanan Luar Biasa! Desain yang dioptimalkan, Pilihan material berkualitas tinggi! Jaminan proses perlakuan panas!
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2.Roda gigi spiral, kopling roda gigi drum dan karburisasi. Pendinginan gigi roda gigi. Sistem penggerak stabil, efisien, dan dapat dipakai dengan tingkat kebisingan lebih rendah.
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3.Ketahanan aus dengan presisi tinggi dan perkakas berumur panjang. Semua mesin Bubut, Alur Kunci diposisikan dan digiling oleh CNC.
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4. Departemen kualitas memastikan kualitas bahan baku, dan memastikan mesin berjalan sempurna.

Layanan purna jual
- 1.Video uji coba mesin akan diberikan kepada pelanggan sebelum pengiriman.
- 2. Dukungan teknis online SELURUH ANGKAT GRATIS.
- 3.Professional engineers team to install the machine, train your employee well.
- 4. Garansi satu tahun dan dukungan teknis seumur hidup.
- 5,24 jam untuk respon teknisi.
- 6.Hubungan bisnis Anda dengan kami akan dirahasiakan dari pihak ketiga mana pun.
- 7. We welcome customers to visit our factory anytime.
