Pipe Hydro Tester Machine

 

The Pipe Hydro Tester Machine is used to test the pressure resistance and sealing performance of steel pipes, welded pipes, or seamless tubes before delivery. It injects high-pressure water into the pipe to check for leakage or deformation under a set pressure.


 

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1. Overview

The Pipe Hydro Tester Machine is used to test the pressure resistance and sealing performance of steel pipes, welded pipes, or seamless tubes before delivery. It injects high-pressure water into the pipe to check for leakage or deformation under a set pressure.


2. Working Principle

  1. The pipe is clamped and fixed into position.

  2. Sealing heads tightly close both pipe ends.

  3. A high-pressure pump fills the pipe with water and pressurizes it to a preset value.

  4. The system maintains this pressure (e.g., for 10 seconds) and monitors for pressure drops or leaks.

  5. After testing, the water is discharged, and the pipe is released.

 
 
  • Hydrostatic Testing Machine
  • hydro tester

 

  • hydro tester1
  • hydro tester2

3. Main Technical Parameters (Example)

Parametre Value Range
Applicable Pipe OD 20mm – 630mm (customizable)
Pipe Length 2m – 18m (as per requirement)
Max Test Pressure 10 MPa – 70 MPa
Test Medium Clean water (can be anti-rust treated)
Pressure Holding Time 3 – 60 seconds (adjustable)
Pressurization Method High-pressure plunger or booster pump
Clamping System Hydraulic / Electric / Mechanical
Kontrol Sistemi Manual or PLC + Touch Screen
Çalışma Modu Single / Dual / Multi-station
Safety Features Overpressure alarm, relief valve, emergency stop

4. Main Components

  1. Main Frame: Supports the clamping and pressurizing systems.

  2. High-Pressure Pump Station: Supplies the required pressurized water.

  3. Clamping Mechanism: Holds the pipe securely during the test.

  4. Sealing Heads: Seal both ends of the pipe to contain pressure.

  5. Hidrolik Sistem: Drives the clamping and sealing mechanisms.

  6. Control Panel: Manual or PLC-based for automated control and data handling.

  7. Pressure Sensors/Gauges: Monitor pressure in real-time.

  8. Drainage System: Discharges test water after testing is complete.


5. Operation Procedure (Example for Automated System)

         Load & Align: Place the pipe into position via crane or loading table.

         Clamp & Seal: Automatically clamp and seal both ends of the pipe.

         Pressurize & Hold: Initiate pressurization up to the target pressure and hold.

         Monitor & Evaluate: Detect pressure drop or leakage. Alarm if failed.

         Drain & Unload: Discharge water, release pipe, and prepare for next cycle.

    • hydro tester3
    • hydro tester4

     



  • 6. Maintenance & Inspection

    Öğe Frequency Tanım
    Seal Inspection Daily Replace worn or aged seals
    Filter Cleaning Weekly Ensure pump intake is free from debris
    Pressure Sensor Calibration Monthly Check accuracy or replace if needed
    Hydraulic Oil Change Every 6 mo. Ensure smooth operation of hydraulics
    Safety System Check Daily Confirm emergency stop, relief valves

    7. Common Troubleshooting

    Sorun Olası Neden Solution
    Unable to Build Pressure Pump failure / Seal leak Check pump & seals
    Pressure Fluctuation Leakage / Air in system Check fittings and vent air
    Poor Clamping Low hydraulic pressure Refill oil / check solenoid valves
    Control Failure Wiring / PLC error Inspect circuits & software
  1. Bölüm Ekipmanlarına Giriş
  2.  
  3. 1. Bobin arabası ve depolama
  4. 2. Tek ve Çift Kafa Rulo Açma Makinesi ve Hidrolik ve Pnömatik Rulo Açma Makinesi
  5. 3. Soyun ve rulo kolunu basılı tutun
  6. 4.Düzleştirme Makinesi
  7. 5. Otomatik ve Yarı Otomatik Kesme ve Kaynak Makinesi
  8. 6. Dikey Kafes Akümülatörü ve Yatay Döngü Akümülatörü ve İniş Yatay Spiral Döngü Akümülatörü

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Bitirme Bölümü
 
  1.  
  2. 1. Eddy akımı makinesi
  3. 2. Seam annealing machine
  4. 3. Straightener machine
  5. 4. Chamfer and end facer machine
  6. 5. Hydro Tester machine
  7. 6. Threading machine
  8. 7. Painting and oil machine
  9. 8. Automatic bundle and package machine

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Yedek Parçalar ve Sarf Malzemeleri
 
  1.  
  2. 1. Silindirler, Kalıplar, Kalıplar, D2, D3 malzemesi seçilecek
  3. 2. Ferrite, Impeder, Fiberglass tube
  4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
  5. 4. OD burr remove inserts, ID burr remover inserts
  6. 5. HF welder Induction Coil and other HF welder spare parts
  7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
  8. 7. Mosfet, Boards
  9. 8. Steel pipe Strapping machine
  10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

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Sertifika
 

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Hizmetimiz
 
  1. Neden Bizi Seçmelisiniz?
  2. 1.Önde Gelen Teknoloji, Güvenilir Kalite, Mükemmel Hizmet! Optimize Edilmiş Tasarım, Yüksek kaliteli malzeme seçimi!  Isıl işlem prosesi garantisi!

  3. 2.Spiral konik dişli, tambur dişli bağlantısı ve karbürizasyon. Dişlilerin su verilmesi. Sürüş sistemi daha az gürültüyle daha stabil, verimli ve giyilebilir hale getirildi.

  4. 3. Yüksek hassasiyetli aşınma direnci ve takımların uzun ömrü. Tüm makine Torna tezgahlarında, Kama Yivleri CNC ile konumlandırılmış ve frezelenmiştir.

  5. 4. Kalite departmanı hammaddelerin kalitesinden emin olur ve makinenin mükemmel çalışmasını sağlar.

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Satış sonrası servis

  1. 1.Makine test çalıştırma videoları sevkiyattan önce müşteriye sağlanacaktır.
  2. 2.Çevrimiçi teknik destek TAM ASANSÖR ÜCRETSİZ.
  3. 3.Professional engineers team to install the machine,  train your employee well.
  4. 4.Bir yıl garanti ve ömür boyu teknik destek.
  5. Mühendisin yanıt vermesi için 5.24 saat.
  6. 6.Bizimle olan ticari ilişkiniz üçüncü şahıslarla gizli kalacaktır.
  7. 7.  We welcome customers to visit our factory anytime.

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Pipe Hydro Tester Machine FAQs

What is a pipe hydro tester used for?

It’s used to test steel pipes for internal pressure strength and leaks by filling them with high-pressure water and monitoring their performance under pressure.

What is the typical test pressure?

Test pressures range from 10 MPa to 70 MPa, depending on pipe diameter, thickness, and industry standards.

What medium is used for testing?

Clean water is standard. Some systems may use water mixed with anti-rust agents.

How long does a test take per pipe?

A full test (clamping, pressurizing, holding, draining, and unclamping) usually takes 30 to 90 seconds per pipe, depending on size and automation level.

How is pressure monitored and controlled?

Via pressure sensors and digital displays With PLC control systems, pressure is auto-adjusted and monitored in real time

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