Disc Type Accumulator

coil accumulator to storage the coil, keep erw tube mill non stop running with high speed. this is disc type accumulator, suitable use pipe mill below 5inch, 5mm thickenss. good quality low cost.

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

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Specification
 
 

🔧 Main Functions & Advantages:

  • Uninterrupted Production: Maintains continuous material supply during coil changeover without stopping the main welding line.

  • High Storage Capacity: Stores up to dozens of meters of strip dynamically.

  • High Automation: Equipped with tension sensors and frequency converters, fully integrated with the main line.

  • Versatile Material Compatibility: Suitable for strip thicknesses from 0.8–5.0 mm and widths from 200–800 mm.


🧩 Equipment Composition:

  1. Upper and Lower Disc Modules
    Steel discs fixed in vertical layout; the strip passes between them to create the storage loop.

  2. Tension Detection & Control System
    Sensors or encoders monitor strip tension and send feedback to adjust motor speed.

  3. Entry Guide System
    Aligns and directs the incoming strip into the accumulator path smoothly.

  4. Variable Frequency Drive (VFD) System
    Synchronizes strip feeding speed with upstream and downstream equipment.

  5. Safety Devices
    Includes safety guards and emergency stop switches to ensure operator safety.


⚙️ Technical Specifications (Customizable)

Item Specification Range
Disc Diameter 5000 mm (standard, customizable)
Storage Length 3000–8000 meters (depends on strip size and path design)
سمك الشريط 0.8 – 5.0 mm
عرض الشريط 200 – 800 mm
Working Speed 0 – 120 m/min
Control System PLC + Tension Sensor + VFD

🔍 Comparison: Disc Accumulator vs. Loop Cage

 

Feature Disc Type Accumulator Loop Cage Accumulator
Strip Stability Excellent, controlled path Prone to swing or wave
Installation & Maintenance Easy and quick Complex and time-consuming
Cost Moderate Higher due to structure
Automation Integration High, easy to link with PLC Usually passive, hard to automate
Safety High, enclosed path Risk of strip jumping

Conclusion: The Disc Type Accumulator is better suited for modern ERW tube mills with high automation, space-saving requirements, and stable strip handling needs.


🌀 Working Principle:

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

 

معدات العلاقات

نحن نوفر جميع المعدات لقسم دخول مصنع الأنابيب:

سيارة ملفوفة

آلة فك اللفات ذات الرأس المفرد والمزدوج وآلة فك اللفات الهيدروليكية والهوائية

مقشرة وذراع تثبيت للأسفل

آلة التسوية

ماكينة قص و لحام أوتوماتيكية و نصف أوتوماتيكية

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

خدمتنا

لماذا تختارنا؟

التكنولوجيا الرائدة، الجودة الموثوقة، الخدمة الممتازة!

تصميم مثالي، اختر مادة عالية الجودة! 

ضمان عملية المعالجة الحرارية!

اقتران الترس المخروطي الحلزوني والترس الأسطواني والتكربن.

إخماد أسنان التروس.

نظام قيادة مستقر وفعال وقابل للارتداء مع ضوضاء أقل.

دقة عالية ومقاومة للتآكل وعمر طويل للبكرات.

يتم وضع جميع المخرطات الآلية والأخاديد الرئيسية وطحنها بواسطة CNC.

ais machinery exhibition attend

خدمة ما بعد البيع

1. سنقوم بتسليم الجهاز وتقديم المستندات في الوقت المحدد للتأكد من حصولك على الجهاز بسرعة

2. عند الانتهاء من شروط التحضير، سيذهب فريق مهندسي خدمة ما بعد البيع السريع والمهني إلى مصنعك لتثبيت الماكينة، وسيقدم لك دليل التشغيل، وتدريب موظفيك حتى يتمكنوا من تشغيل الماكينة بشكل جيد.

3. نحن نقدم ضمان لمدة عام واحد والدعم الفني مدى الحياة.

4. موظفون مدربون جيدًا وذوي خبرة للإجابة على جميع استفساراتك باللغتين الإنجليزية والصينية

5.24 ساعة لاستجابة المهندس.

6. ستكون علاقتك التجارية معنا سرية بالنسبة لأي طرف ثالث.

ضبط الجودة

لدينا قسم الجودة الوحيد، الذي يتأكد من أن مادة المواد الخام جيدة، ويضمن تشغيل الماكينة بسلاسة.

ais machinery after service and quality control

 

 

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Disc Type Accumulator FAQ

How much strip can the disc accumulator store?

Typically between 3000 to 8000 meters, depending on strip thickness and accumulator design.

What material specifications are supported?

Suitable for strip 200–800 mm wide and 0.8–5.0 mm thick, including hot-rolled and cold-rolled steel.

What equipment can it integrate with?

It can be linked with uncoilers, levelers, forming mills, and welding machines through a PLC system for fully automatic line control.

Is customization available?

Absolutely. We offer tailor-made solutions based on your plant layout, material specs, and production speed.

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أرسل رسالة

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

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