Disc Type Accumulator

coil accumulator to storage the coil, keep erw tube mill non stop running with high speed. this is disc type accumulator, suitable use pipe mill below 5inch, 5mm thickenss. good quality low cost.

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

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Specification
 
 

🔧 Main Functions & Advantages:

  • Uninterrupted Production: Maintains continuous material supply during coil changeover without stopping the main welding line.

  • High Storage Capacity: Stores up to dozens of meters of strip dynamically.

  • High Automation: Equipped with tension sensors and frequency converters, fully integrated with the main line.

  • Versatile Material Compatibility: Suitable for strip thicknesses from 0.8–5.0 mm and widths from 200–800 mm.


🧩 Equipment Composition:

  1. Upper and Lower Disc Modules
    Steel discs fixed in vertical layout; the strip passes between them to create the storage loop.

  2. Tension Detection & Control System
    Sensors or encoders monitor strip tension and send feedback to adjust motor speed.

  3. Entry Guide System
    Aligns and directs the incoming strip into the accumulator path smoothly.

  4. Variable Frequency Drive (VFD) System
    Synchronizes strip feeding speed with upstream and downstream equipment.

  5. Safety Devices
    Includes safety guards and emergency stop switches to ensure operator safety.


⚙️ Technical Specifications (Customizable)

Item Specification Range
Disc Diameter 5000 mm (standard, customizable)
Storage Length 3000–8000 meters (depends on strip size and path design)
Толщина полосы 0.8 – 5.0 mm
Ширина полосы 200 – 800 mm
Working Speed 0 – 120 m/min
Control System PLC + Tension Sensor + VFD

🔍 Comparison: Disc Accumulator vs. Loop Cage

 

Feature Disc Type Accumulator Loop Cage Accumulator
Strip Stability Excellent, controlled path Prone to swing or wave
Installation & Maintenance Easy and quick Complex and time-consuming
Cost Moderate Higher due to structure
Automation Integration High, easy to link with PLC Usually passive, hard to automate
Safety High, enclosed path Risk of strip jumping

Conclusion: The Disc Type Accumulator is better suited for modern ERW tube mills with high automation, space-saving requirements, and stable strip handling needs.


🌀 Working Principle:

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

 

ОБОРУДОВАНИЕ ДЛЯ ОТНОШЕНИЙ

Мы поставляем все оборудование для входного участка трубопрокатного стана:

Катушка вагона

Одинарный и двойной разматыватель и гидравлический и пневматический разматыватель

Очиститель и прижимной роликовый рычаг

Машина для выравнивания

Автоматические и полуавтоматические ножницы и стыковые сварочные машины

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

НАШИ УСЛУГИ

Почему стоит выбрать нас?

Передовые технологии, надежное качество, превосходный сервис!

Оптимизированный дизайн, выбор высококачественных материалов! 

Гарантия процесса термообработки!

Спирально-коническая передача, барабанная зубчатая муфта и цементация.

Закалка зубьев шестерен.

Приводная система стабильна, эффективна и удобна в использовании с низким уровнем шума.

Высокая точность, износостойкость и длительный срок службы роликов.

Все токарные станки, шпоночные пазы позиционируются и фрезеруются с помощью ЧПУ.

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Послепродажное обслуживание

1. Мы доставим машину и предоставим документы вовремя, чтобы вы могли быстро получить машину.

2. После завершения подготовительных работ наша быстрая и профессиональная команда инженеров по послепродажному обслуживанию отправится на ваш завод, чтобы установить машину, предоставить вам руководство по эксплуатации и обучить ваших сотрудников, чтобы они могли эффективно управлять машиной.

3.Мы предоставляем гарантию сроком на один год и пожизненную техническую поддержку.

4. Хорошо обученный и опытный персонал ответит на все ваши вопросы на английском и китайском языках.

5,24 часа на ответ инженера.

6.Ваши деловые отношения с нами будут конфиденциальны для любых третьих лиц.

Контроль качества

У нас есть единый отдел качества, который следит за качеством сырья и обеспечивает бесперебойную работу оборудования.

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Disc Type Accumulator FAQ

How much strip can the disc accumulator store?

Typically between 3000 to 8000 meters, depending on strip thickness and accumulator design.

What material specifications are supported?

Suitable for strip 200–800 mm wide and 0.8–5.0 mm thick, including hot-rolled and cold-rolled steel.

What equipment can it integrate with?

It can be linked with uncoilers, levelers, forming mills, and welding machines through a PLC system for fully automatic line control.

Is customization available?

Absolutely. We offer tailor-made solutions based on your plant layout, material specs, and production speed.

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