Strip coil accumulator

Laminador de tubos de aço carbono ERW

Tube Mill Machine Compose

Máquina de conformação a frio

Linha de corte de bobinas de aço

Linha de corte de bobinas de aço carbono

Linha de corte de bobina de aço no comprimento

Equipamentos auxiliares e peças de reposição

Disc Type Accumulator

coil accumulator to storage the coil, keep erw tube mill non stop running with high speed. this is disc type accumulator, suitable use pipe mill below 5inch, 5mm thickenss. good quality low cost.

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

Detalhes do produto

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Detalhes do produto

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Specification

🔧 Main Functions & Advantages:

Uninterrupted Production: Maintains continuous material supply during coil changeover without stopping the main welding line.
High Storage Capacity: Stores up to dozens of meters of strip dynamically.
High Automation: Equipped with tension sensors and frequency converters, fully integrated with the main line.
Versatile Material Compatibility: Suitable for strip thicknesses from 0.8–5.0 mm and widths from 200–800 mm.

🧩 Equipment Composition:

Upper and Lower Disc Modules
Steel discs fixed in vertical layout; the strip passes between them to create the storage loop.
Tension Detection & Control System
Sensors or encoders monitor strip tension and send feedback to adjust motor speed.
Entry Guide System
Aligns and directs the incoming strip into the accumulator path smoothly.
Variable Frequency Drive (VFD) System
Synchronizes strip feeding speed with upstream and downstream equipment.
Safety Devices
Includes safety guards and emergency stop switches to ensure operator safety.

⚙️ Technical Specifications (Customizable)

Item	Specification Range
Disc Diameter	5000 mm (standard, customizable)
Storage Length	3000–8000 meters (depends on strip size and path design)
Espessura da tira	0.8 – 5.0 mm
Largura da tira	200 – 800 mm
Working Speed	0 – 120 m/min
Control System	PLC + Tension Sensor + VFD

🔍 Comparison: Disc Accumulator vs. Loop Cage

Feature	Disc Type Accumulator	Loop Cage Accumulator
Strip Stability	Excellent, controlled path	Prone to swing or wave
Installation & Maintenance	Easy and quick	Complex and time-consuming
Cost	Moderate	Higher due to structure
Automation Integration	High, easy to link with PLC	Usually passive, hard to automate
Safety	High, enclosed path	Risk of strip jumping

Conclusion: The Disc Type Accumulator is better suited for modern ERW tube mills with high automation, space-saving requirements, and stable strip handling needs.

🌀 Working Principle:

EQUIPAMENTO DE RELACIONAMENTO

Nós fornecemos todos os equipamentos para a seção de entrada do moinho de tubos:

Carro de bobina

Desbobinador de cabeça simples e dupla e desbobinador hidráulico e pneumático

Descascador e braço de rolo de retenção

Máquina de achatamento

Cortador automático e semiautomático e soldador de topo

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

NOSSO SERVIÇO

Por que nos escolher?

Tecnologia de ponta, qualidade confiável, serviço excelente!

Design otimizado, seleção de materiais de alta qualidade!

Garantia do processo de tratamento térmico!

Engrenagem cônica espiral, acoplamento de engrenagem de tambor e cementação.

Têmpera dos dentes da engrenagem.

Sistema acionado estável, eficiente e usável com menor ruído.

Alta precisão, resistência ao desgaste e longa vida útil dos rolos.

Todos os tornos e ranhuras de máquinas são posicionados e fresados por CNC.

ais machinery exhibition attend

Serviço pós-venda

1. Nós entregaremos a máquina e forneceremos os documentos a tempo para garantir que você possa obtê-la rapidamente

2. Quando você terminar as condições de preparação, nossa equipe de engenheiros de serviço pós-venda rápida e profissional irá até sua fábrica para instalar a máquina, fornecer o manual de operação e treinar seus funcionários até que eles possam operar bem a máquina.

3. Oferecemos garantia de um ano e suporte técnico vitalício.

4. Uma equipe bem treinada e experiente responderá a todas as suas perguntas em inglês e chinês

5,24 horas para resposta do engenheiro.

6. Seu relacionamento comercial conosco será confidencial para terceiros.

Controle de qualidade

Temos um único departamento de qualidade que garante que a matéria-prima seja boa e que a máquina funcione sem problemas.

ais machinery after service and quality control

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Disc Type Accumulator FAQ

How much strip can the disc accumulator store?

Typically between 3000 to 8000 meters, depending on strip thickness and accumulator design.

What material specifications are supported?

Suitable for strip 200–800 mm wide and 0.8–5.0 mm thick, including hot-rolled and cold-rolled steel.

What equipment can it integrate with?

It can be linked with uncoilers, levelers, forming mills, and welding machines through a PLC system for fully automatic line control.

Is customization available?

Absolutely. We offer tailor-made solutions based on your plant layout, material specs, and production speed.

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