Strip coil accumulator

ERW-Rohrwerk aus Kohlenstoffstahl

Tube Mill Machine Compose

Kaltwalzformmaschine

Spaltanlage für Stahlcoils

Spaltanlage für Kohlenstoffstahl-Coils

Auf Länge geschnittene Stahlspulenlinie

Zusatzgeräte und Ersatzteile

Disc Type Accumulator

coil accumulator to storage the coil, keep erw tube mill non stop running with high speed. this is disc type accumulator, suitable use pipe mill below 5inch, 5mm thickenss. good quality low cost.

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

Produktdetails

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Produktdetails

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Specification

🔧 Main Functions & Advantages:

Uninterrupted Production: Maintains continuous material supply during coil changeover without stopping the main welding line.
High Storage Capacity: Stores up to dozens of meters of strip dynamically.
High Automation: Equipped with tension sensors and frequency converters, fully integrated with the main line.
Versatile Material Compatibility: Suitable for strip thicknesses from 0.8–5.0 mm and widths from 200–800 mm.

🧩 Equipment Composition:

Upper and Lower Disc Modules
Steel discs fixed in vertical layout; the strip passes between them to create the storage loop.
Tension Detection & Control System
Sensors or encoders monitor strip tension and send feedback to adjust motor speed.
Entry Guide System
Aligns and directs the incoming strip into the accumulator path smoothly.
Variable Frequency Drive (VFD) System
Synchronizes strip feeding speed with upstream and downstream equipment.
Safety Devices
Includes safety guards and emergency stop switches to ensure operator safety.

⚙️ Technical Specifications (Customizable)

Item	Specification Range
Disc Diameter	5000 mm (standard, customizable)
Storage Length	3000–8000 meters (depends on strip size and path design)
Streifendicke	0.8 – 5.0 mm
Streifenbreite	200 – 800 mm
Working Speed	0 – 120 m/min
Control System	PLC + Tension Sensor + VFD

🔍 Comparison: Disc Accumulator vs. Loop Cage

Feature	Disc Type Accumulator	Loop Cage Accumulator
Strip Stability	Excellent, controlled path	Prone to swing or wave
Installation & Maintenance	Easy and quick	Complex and time-consuming
Cost	Moderate	Higher due to structure
Automation Integration	High, easy to link with PLC	Usually passive, hard to automate
Safety	High, enclosed path	Risk of strip jumping

Conclusion: The Disc Type Accumulator is better suited for modern ERW tube mills with high automation, space-saving requirements, and stable strip handling needs.

🌀 Working Principle:

BEZIEHUNGSAUSRÜSTUNG

Wir liefern die gesamte Ausrüstung für den Eingangsbereich des Rohrwerks:

Spulenwagen

Abwickler mit Einzel- und Doppelkopf sowie hydraulische und pneumatische Abwickler

Schäler und Rollenniederhalter

Abflachungsmaschine

Automatische und halbautomatische Scher- und Stumpfschweißmaschine

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

UNSER SERVICE

Warum uns wählen?

Führende Technologie, zuverlässige Qualität, exzellenter Service!

Optimiertes Design, hochwertige Materialauswahl!

Garantie des Wärmebehandlungsprozesses!

Spiralkegelrad, Trommelzahnradkupplung und Aufkohlung.

Abschrecken der Zahnräder.

Angetriebenes System stabil, effizient und tragbar mit geringerer Geräuschentwicklung.

Hohe Präzision, Verschleißfestigkeit und lange Lebensdauer der Rollen.

Alle Drehmaschinen und Schlüsselnuten werden CNC-gefräst und positioniert.

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Kundendienst

1.Wir liefern die Maschine und stellen die Dokumente rechtzeitig zur Verfügung, um sicherzustellen, dass Sie die Maschine schnell erhalten können

2.Wenn Sie die Vorbereitungsbedingungen erfüllt haben, kommt unser schnelles und professionelles Team von Kundendiensttechnikern zu Ihnen in die Fabrik, um die Maschine zu installieren, Ihnen die Bedienungsanleitung zu geben und Ihre Mitarbeiter zu schulen, bis sie die Maschine gut bedienen können.

3. Wir bieten ein Jahr Garantie und lebenslangen technischen Support.

4. Gut ausgebildete und erfahrene Mitarbeiter beantworten alle Ihre Anfragen auf Englisch und Chinesisch

5,24 Stunden für die Antwort des Technikers.

6. Ihre Geschäftsbeziehung mit uns wird gegenüber Dritten vertraulich behandelt.

Qualitätskontrolle

Wir haben eine eigene Qualitätsabteilung, die die Qualität der Rohstoffe sicherstellt und dafür sorgt, dass die Maschine reibungslos läuft.

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Disc Type Accumulator FAQ

How much strip can the disc accumulator store?

Typically between 3000 to 8000 meters, depending on strip thickness and accumulator design.

What material specifications are supported?

Suitable for strip 200–800 mm wide and 0.8–5.0 mm thick, including hot-rolled and cold-rolled steel.

What equipment can it integrate with?

It can be linked with uncoilers, levelers, forming mills, and welding machines through a PLC system for fully automatic line control.

Is customization available?

Absolutely. We offer tailor-made solutions based on your plant layout, material specs, and production speed.

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