Strip coil accumulator

Laminador de tubos de acero al carbono ERW

Tube Mill Machine Compose

Máquina formadora de rollos en frío

Línea de corte longitudinal de bobinas de acero

Línea de corte longitudinal de bobinas de acero al carbono

Línea de corte longitudinal de bobinas de acero

Equipos Auxiliares y Repuestos

Disc Type Accumulator

coil accumulator to storage the coil, keep erw tube mill non stop running with high speed. this is disc type accumulator, suitable use pipe mill below 5inch, 5mm thickenss. good quality low cost.

After uncoiling and leveling, the strip enters the upper disc group, winds through several fixed discs, and exits from the bottom. This forms a vertical buffer area that automatically adjusts feeding speed based on mainline status. During coil changeover, the accumulator speeds up to maintain continuous output, ensuring non-stop production.

Detalles del producto

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Detalles del producto

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Specification

🔧 Main Functions & Advantages:

Uninterrupted Production: Maintains continuous material supply during coil changeover without stopping the main welding line.
High Storage Capacity: Stores up to dozens of meters of strip dynamically.
High Automation: Equipped with tension sensors and frequency converters, fully integrated with the main line.
Versatile Material Compatibility: Suitable for strip thicknesses from 0.8–5.0 mm and widths from 200–800 mm.

🧩 Equipment Composition:

Upper and Lower Disc Modules
Steel discs fixed in vertical layout; the strip passes between them to create the storage loop.
Tension Detection & Control System
Sensors or encoders monitor strip tension and send feedback to adjust motor speed.
Entry Guide System
Aligns and directs the incoming strip into the accumulator path smoothly.
Variable Frequency Drive (VFD) System
Synchronizes strip feeding speed with upstream and downstream equipment.
Safety Devices
Includes safety guards and emergency stop switches to ensure operator safety.

⚙️ Technical Specifications (Customizable)

Item	Specification Range
Disc Diameter	5000 mm (standard, customizable)
Storage Length	3000–8000 meters (depends on strip size and path design)
Espesor de la tira	0.8 – 5.0 mm
Ancho de la tira	200 – 800 mm
Working Speed	0 – 120 m/min
Control System	PLC + Tension Sensor + VFD

🔍 Comparison: Disc Accumulator vs. Loop Cage

Feature	Disc Type Accumulator	Loop Cage Accumulator
Strip Stability	Excellent, controlled path	Prone to swing or wave
Installation & Maintenance	Easy and quick	Complex and time-consuming
Cost	Moderate	Higher due to structure
Automation Integration	High, easy to link with PLC	Usually passive, hard to automate
Safety	High, enclosed path	Risk of strip jumping

Conclusion: The Disc Type Accumulator is better suited for modern ERW tube mills with high automation, space-saving requirements, and stable strip handling needs.

🌀 Working Principle:

EQUIPO DE RELACIÓN

Proporcionamos todo el equipamiento para la sección de entrada del molino de tubos:

Carro de bobinas

Desenrollador de cabezal simple y doble y desenrollador hidráulico y neumático

Pelador y brazo de sujeción del rodillo

Maquina aplanadora

Cizalla y soldadora a tope automática y semiautomática

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

NUESTRO SERVICIO

¿Por qué elegirnos?

¡Tecnología líder, calidad confiable, excelente servicio!

¡Diseño optimizado, selección de materiales de alta calidad!

¡Garantía de proceso de tratamiento térmico!

Engranajes cónicos espirales, acoplamiento de engranajes de tambor y carburación.

Temple de dientes de engranajes.

Sistema accionado estable, eficiente y portátil con menor ruido.

Rodillos resistentes al desgaste de alta precisión y de larga vida útil.

Todos los tornos y ranuradores de las máquinas están posicionados y fresados mediante CNC.

ais machinery exhibition attend

Servicio postventa

1. Entregaremos la máquina y proporcionaremos los documentos a tiempo para asegurarnos de que pueda obtener la máquina rápidamente.

2. Cuando termine las condiciones de preparación, nuestro equipo de ingenieros de servicio posventa rápido y profesional irá a su fábrica para instalar la máquina, le entregará el manual de funcionamiento y capacitará a sus empleados hasta que puedan operar bien la máquina.

3. Ofrecemos un año de garantía y soporte técnico de por vida.

4. Nuestro personal capacitado y experimentado responderá todas sus consultas en inglés y chino.

5,24 horas para la respuesta del ingeniero.

6. Su relación comercial con nosotros será confidencial para cualquier tercero.

Control de calidad

Contamos con un departamento de calidad único, que se asegura de que el material de las materias primas sea bueno y garantiza que la máquina funcione sin problemas.

ais machinery after service and quality control

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Disc Type Accumulator FAQ

How much strip can the disc accumulator store?

Typically between 3000 to 8000 meters, depending on strip thickness and accumulator design.

What material specifications are supported?

Suitable for strip 200–800 mm wide and 0.8–5.0 mm thick, including hot-rolled and cold-rolled steel.

What equipment can it integrate with?

It can be linked with uncoilers, levelers, forming mills, and welding machines through a PLC system for fully automatic line control.

Is customization available?

Absolutely. We offer tailor-made solutions based on your plant layout, material specs, and production speed.

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