automatic package machine

✅ 1. Product Overview:

The Steel Pipe Automatic Stacking Machine is an intelligent system designed specifically for stacking steel pipes. It automatically arranges, transfers, and stacks finished steel pipes according to preset sizes, layers, and configurations. Widely used in steel processing, construction materials, and pipe manufacturing industries, it reduces manual handling and improves efficiency and safety.

✅ 2. Product Details:

• Product Name: Steel Pipe Automatic Stacking Machine

• Applicable Materials: Round pipes, square pipes, rectangular pipes, stainless steel pipes, seamless pipes

• Control Method: PLC control with touchscreen interface, supports remote monitoring

• Process Flow: Automatic detection → Pipe alignment → Transfer & stacking → Positioning & bundling → Output

• Optional Add-ons: Automatic strapping machine, labeling system, weighing system, output conveyors

✅ 3. Main Components:

1. Conveying System: Roller conveyors, chain conveyors, or V-groove conveyors

2. Aligning Device: Automatic alignment unit (pneumatic/servo)

3. Lifting Platform: For multi-layer stacking

4. Stacking Manipulator: Clamp, suction cup, or mechanical gripper customized to pipe shape

5. Safety System: Photoelectric sensors, safety fences, emergency stop buttons

6. Control System: PLC + HMI, supports smart algorithms and remote diagnostics

7. ✅ 4. Technical Data Sheet (Typical Specs):

   Item	Specification Range
   Pipe Length	2–12 meters
   Pipe Diameter Range	20mm–325mm (customizable)
   Pipe Weight Capacity	Up to 300kg per pipe; total stacking up to 5 tons
   Stack Layers	2–6 layers (configurable)
   Stacking Patterns	Hexagon, rectangle, triangle, pyramid, etc.
   Control System	Siemens/Mitsubishi PLC with touchscreen
   Stacking Speed	6–12 bundles/hour (depending on layout)
   Drive Type	Electric + Pneumatic/Hydraulic
   Power Consumption	8–15KW (depends on configuration)
   Auto Strapping	Optional integration

    

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   ✅ 5. Advantages:

   • 🚀 High Efficiency: Supports 24/7 operation, greatly reduces manual labor

   • 🔄 Smart Recognition: Automatically identifies different pipe specifications and adjusts stacking mode

   • 🧱 Neat Stacking: Various layout patterns ensure neat appearance and safe transport

   • 🛠️ Highly Customizable: Can be tailored to fit factory layouts and different products

   • 🧠 Highly Automated: Integrates with MES systems for smart manufacturing

   • 🧑‍🏭 Labor Saving: Reduces physical strain and safety hazards

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   ✅ 6. Types of Steel Pipe Stacking Machines:

   1. Robotic Arm Stacking System – High flexibility for mixed sizes

   2. Gantry-Type Stacker – Rigid design, ideal for long pipe stacking

   3. Integrated Conveyor Stacker – Suited for high-speed production lines

   4. Automated Storage & Retrieval System (ASRS) – For automated pipe warehousing

   5. Rotary/Flipping Stacker – For forming hexagonal bundles before strapping

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Here in the picture, is a application of magnetic palletizer . It utilizes 4 magnetic heads, forming a uniform and strong clamping force on the steel pipe, for consecutive loading and unloading without deformation or dents to the surface of the plates.

✅ 1. Product Introduction

The Automatic Electromagnetic Steel Pipe Stacking Machine is a specialized smart equipment designed for stacking steel pipes. It utilizes electromagnetic lifting to efficiently and quickly handle and stack steel pipes into bundles. Widely used in welded pipe, seamless pipe, and stainless steel pipe production lines, it can be integrated with downstream strapping machines and conveyors to achieve a fully automated, unmanned stacking process.

✅ 2. Working Principle

• Uses electromagnetic lifters to attract and move steel pipes without clamps or pneumatic systems.

• PLC controls the lift, electromagnetic suction/release, and movement processes.

• Pipes are stacked layer by layer according to preset configurations.

• Sensors detect pipe positions for precise alignment and stacking.

✅ 3. Main Components

1. Electromagnetic Lifter Set: Multiple units with independent control for different pipe lengths and stack sizes

2. Lifting Mechanism: Driven by hydraulic or servo systems to raise and lower the pipes

3. Transverse Conveyor System: Moves pipes laterally from production to stacking area

4. Stacking Platform: Adjustable platform for holding and organizing pipe stacks

5. Control System: PLC + HMI for setting stacking modes and magnetic zones

6. Safety Features: Emergency stop, photoelectric sensors, and fault alarm systems

✅ 4. Technical Specifications (Reference)

✅ 5. Advantages

• 🧲 High-Speed Handling: Electromagnetic pickup allows fast and repetitive stacking

• 🔄 Fully Automated: Seamlessly integrates with cutting, measuring, and bundling systems

• 🧱 Consistent Stacking: Configurable stacking shapes and dimensions for easy transport

• 🛠️ Easy Maintenance: Modular design allows quick replacement of lifters or wiring

• ⚙️ Industrial Reliability: Designed for high-dust and high-heat environments

• 🧠 Smart Control: Remote monitoring, data logging, and fault self-diagnosis supported

✅ 6. Application Industries

• Welded Pipe Production Lines

• Seamless Steel Pipe Factories

• Stainless Steel Pipe Processing

• Metal Fabrication and Construction

• Export Packaging & Bundling Facilities

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Applications

• Steel pipe production (ERW, spiral, cold drawn, etc.)

• Cold-formed steel packaging

• Metal profiles and structural section bundling

• Heavy-duty packaging for transport and storage

• Industrial logistics and yard handling

1. Why Choose Us?

2. 1.Leading Technology, Reliable Quality, Excellent Service! Optimized Design, High quality material select!  Heat treatment process guarantee!

3. 2.Spiral bevel gear, drum gear coupling and carburization. Gear teeth quenching. Driven system stable, efficient and wearable with lower noise.

4. 3.High precision wear resisting and Long life of toolings. All the machine Lathes, Key Grooves are positioned and Milled by CNC.

5. 4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.