Adjust power and fine-tune squeeze roll alignment

Inaccurate Cut Length

Replace encoder, calibrate cut-off system

Surface Scratches on Pipe

Clean rollers, inspect and trim strip edge

Recalibrate strip guide and forming axis alignment

Tube Mill 4 inci 114mm - Solusi Produksi Pipa Berkualitas Tinggi

Pabrik Tabung Baja Karbon ERW

Mesin Tube Mill Compose

Mesin Pembentuk Gulungan Dingin

Jalur Pemotongan Kumparan Baja

Jalur Pemotongan Kumparan Baja Karbon

Gulungan Baja Dipotong Sesuai Panjang Garis

Peralatan Bantu dan Suku Cadang

Pabrik Tabung ERW 4 inci 114mm

Lini produksi ini memanfaatkan pengelasan induksi frekuensi tinggi. Strip baja terus menerus diumpankan melalui rol pembentuk untuk secara bertahap dibentuk menjadi tabung bundar. Tepi strip dipanaskan oleh arus frekuensi tinggi dan ditekan bersama dengan rol pemeras untuk membentuk lapisan las yang kokoh. Seluruh proses dilakukan secara otomatis, memastikan efisiensi, presisi, dan stabilitas operasional yang tinggi.

Diameter pipa 25mm hingga 114mm, ketebalan pipa berkisar 1,5mm hingga 5,0mm

Detail Produk

Hubungi Sekarang

Detail Produk

Video

Deskripsi Produk

1. Komposisi Peralatan

- - Decoiler (hidrolik/pneumatik)
  - Tukang Las Geser Akhir & Butt
  - Akumulator/Looper
  - Bagian Pembentukan Pabrik
  - Unit Pengelasan Frekuensi Tinggi
  - Penghapusan Manik Las Dalam dan Luar
  - Sistem Pendingin Air
  - Bagian Pengukuran dan Pelurusan
  - Sistem Pemutus Terbang Otomatis
  - Konveyor dan Meja Debit
  - Sistem Kontrol Listrik (berbasis PLC)

2. Parameter Teknis

Barang	Spesifikasi
Lebar Strip	80mm–360mm
Diameter Pipa	25mm–114mm
Ketebalan Dinding	1.5mm–5.0mm
Kecepatan Pembentukan	20–80 m/min (depending on material and wall thickness)
Metode Pengelasan	Pengelasan Induksi Frekuensi Tinggi
Proses Pembentukan	Bulat ke Bulat atau Bulat ke Kotak
Opsi Pemotongan	Gergaji Panas / Gergaji Dingin / Gergaji Penggilingan Cakram Kembar
Sistem Pengendalian	PLC + Layar Sentuh (Siemens)
Kekuatan Penggerak Utama	90–160kW (adjustable based on configuration)

3. Keunggulan Peralatan

Rentang Spesifikasi Luas: Cocok untuk memproduksi berbagai diameter dan ketebalan pipa.
Kualitas Las Tinggi: Pengelasan induksi yang efisien menghasilkan lapisan las yang kuat dan sempit.
Otomatisasi Tinggi: Penyesuaian dan diagnostik waktu nyata memastikan pengoperasian yang stabil.
Desain Modular: Menyederhanakan pemeliharaan dan peningkatan di masa mendatang.
Hemat Energi: Kontrol daya yang dioptimalkan menurunkan konsumsi energi.

4. Ikhtisar Proses Pengelasan

Utilizes solid-state high-frequency welders, typically 200–500KHz.
Batang magnet atau perangkat impedansi membantu memusatkan panas pada tepi las.
Scraper manik las bagian dalam pengangkat otomatis opsional memastikan kebersihan internal.
Jahitan las didinginkan dengan cepat dan diluruskan setelah pengelasan.

Aliran Teknis Lini Produksi

Steel coil → Uncoiling → Shear & End Welding → Accumulating → Forming → HF Welding → Inner burr removal → Outer burr removal → Cooling → Sizing → Straightening → Cutting → Run-out → Packaging

FAQ Pabrik Rolling Tabung 4 inci 114

Lasan Lemah atau Retak

Sesuaikan daya dan sempurnakan penyelarasan gulungan pemerasan

Panjang Pemotongan Tidak Akurat

Ganti encoder, kalibrasi sistem cut-off

Goresan Permukaan pada Pipa

Bersihkan rol, periksa dan rapikan tepi strip

Jahitan Las yang Tidak Sejajar

Kalibrasi ulang pemandu strip dan membentuk perataan sumbu

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