Zinc Spray System

 

  • The Zinc Spray System is a thermal spraying device that melts zinc wire or powder and sprays it onto metal surfaces using compressed gas. It is primarily used to coat weld seams and metal surfaces with a dense zinc layer to prevent corrosion and rust, especially on steel pipes and tubes.

Product Details

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Product Details

Product Description
 

 

The Zinc Spray System is a thermal spraying device that melts zinc wire or powder and sprays it onto metal surfaces using compressed gas. It is primarily used to coat weld seams and metal   surfaces with a dense zinc layer to prevent corrosion and rust, especially on steel pipes and tubes.

Features and Benefits of Zinc Spraying on Rectangular/Square Tube Weld Seams

Features:

  • Designed specifically for automatic zinc spraying on square and rectangular tube weld seams

  • Uses arc spray technology suitable for continuous production lines

  • Automatically locates the weld seam for precise coating

  • Adjustable coating thickness to meet various protection requirements

Benefits:

  1. Improved Corrosion Resistance at Welds: The zinc layer protects the seam from rust, greatly extending service life.

  2. Reduced Post-Processing Costs: Automated zinc spraying replaces manual touch-up, increasing efficiency.

  3. Uniform Appearance: Consistent zinc coating improves the visual and quality uniformity of weld seams.

  4. Meets Export Standards: Zinc-coated welds comply with international anti-corrosion standards for steel structures.

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 Technical Specifications of Zinc Spray Machine (Reference)

Item Specification
Spraying Method Arc Spray (Twin-Wire Arc Spray)
Zinc Material Zinc wire (pure zinc or Zn-Al alloy)
Wire Diameter 1.6mm / 2.0mm
Power Supply 3-phase 380V / 50Hz
Coating Thickness Range 30–120μm (adjustable)
Spraying Speed 0.5 – 3 m/min (depends on thickness)
Air Supply Requirement 0.6–0.8 MPa dry compressed air
Control System PLC automatic control, laser positioning optional
Tube Size Compatibility 20x20 mm to 300x300 mm (customizable)
Total Power Consumption 5–10kW (depending on model)
Number of Spray Guns Single or double gun options
Cooling Method Air-cooled / Water-cooled (for heavy-duty use)
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    • thermal metal spray equipment
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  2. 1.Leading Technology, Reliable Quality, Excellent Service! Optimized Design, High quality material select!  Heat treatment process guarantee!

  3. 2.Spiral bevel gear, drum gear coupling and carburization. Gear teeth quenching. Driven system stable, efficient and wearable with lower noise.

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Zinc Spray System FAQs

What is a Zinc Spray System?

A Zinc Spray System is a thermal spraying machine that melts zinc (typically in wire or powder form) and sprays it onto metal surfaces using compressed air. It is mainly used for anti-corrosion protection, especially on weld seams of steel pipes and structural components.

How does arc zinc spraying work?

Arc zinc spraying uses two zinc wires fed through a spray gun where an electric arc melts the wire tips. Compressed air then atomizes and propels the molten zinc onto the target surface to form a protective coating.

What materials can be sprayed?

Primarily pure zinc or zinc-aluminum alloy wires. Some systems may also support aluminum or other corrosion-resistant metals.

What surface preparation is needed before spraying?

Typically, abrasive blasting (e.g., SA 2.5 standard) is required to remove rust, scale, and oil, ensuring good adhesion of the zinc coating.

How thick is the typical zinc coating?

Common zinc coating thickness ranges from 30 to 120 μm, depending on the corrosion protection requirement and application.

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