Zinc Spray System

 

  • The Zinc Spray System is a thermal spraying device that melts zinc wire or powder and sprays it onto metal surfaces using compressed gas. It is primarily used to coat weld seams and metal surfaces with a dense zinc layer to prevent corrosion and rust, especially on steel pipes and tubes.

Product Details

Contact Now

Product Details

Product Description
 

 

The Zinc Spray System is a thermal spraying device that melts zinc wire or powder and sprays it onto metal surfaces using compressed gas. It is primarily used to coat weld seams and metal   surfaces with a dense zinc layer to prevent corrosion and rust, especially on steel pipes and tubes.

Features and Benefits of Zinc Spraying on Rectangular/Square Tube Weld Seams

Features:

  • Designed specifically for automatic zinc spraying on square and rectangular tube weld seams

  • Uses arc spray technology suitable for continuous production lines

  • Automatically locates the weld seam for precise coating

  • Adjustable coating thickness to meet various protection requirements

Benefits:

  1. Improved Corrosion Resistance at Welds: The zinc layer protects the seam from rust, greatly extending service life.

  2. Reduced Post-Processing Costs: Automated zinc spraying replaces manual touch-up, increasing efficiency.

  3. Uniform Appearance: Consistent zinc coating improves the visual and quality uniformity of weld seams.

  4. Meets Export Standards: Zinc-coated welds comply with international anti-corrosion standards for steel structures.

  1.  

    • thermal metal spray equipment
    • thermal metal spray equipment1

     

    • thermal metal spray equipment3
    • thermal metal spray equipment4

 Technical Specifications of Zinc Spray Machine (Reference)

Item Specification
Spraying Method Arc Spray (Twin-Wire Arc Spray)
Zinc Material Zinc wire (pure zinc or Zn-Al alloy)
Wire Diameter 1.6mm / 2.0mm
Power Supply 3-phase 380V / 50Hz
Coating Thickness Range 30–120μm (adjustable)
Spraying Speed 0.5 – 3 m/min (depends on thickness)
Air Supply Requirement 0.6–0.8 MPa dry compressed air
Control System PLC automatic control, laser positioning optional
Tube Size Compatibility 20x20 mm to 300x300 mm (customizable)
Total Power Consumption 5–10kW (depending on model)
Number of Spray Guns Single or double gun options
Cooling Method Air-cooled / Water-cooled (for heavy-duty use)
  •  
    • Read More About top slitter knives
    • Read More About circular slitter knives
    • thermal metal spray equipment
    • thermal metal spray equipment
    •  
  1. Enter Section Equipments
  2.  
  3. 1. Coil car and Storage
  4. 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
  5. 3.Peeler and hold down roll arm
  6. 4.Flattening Machine
  7. 5.Automatic and Semi Auto Shearer & Butt Welder
  8. 6.Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

Read More About impeder rod

Read More About ferrite impeder rods

Finishing Section
 
  1.  
  2. 1. Eddy current machine
  3. 2. Seam annealing machine
  4. 3. Straightener machine
  5. 4. Chamfer and end facer machine
  6. 5. Hydro Tester machine
  7. 6. Threading machine
  8. 7. Painting and oil machine
  9. 8. Automatic bundle and package machine

Read More About ferrite impeder rods

Read More About impeder rod

Spare Parts and Consumble Parts
 
  1.  
  2. 1. Rollers, Moulds, Dies, D2,D3 material to choose
  3. 2. Ferrite, Impeder, Fiberglass tube
  4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
  5. 4. OD burr remove inserts, ID burr remover inserts
  6. 5. HF welder Induction Coil and other HF welder spare parts
  7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
  8. 7. Mosfet, Boards
  9. 8. Steel pipe Strapping machine
  10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

Read More About impeder rod

Read More About fiberglass tube

Certificate
 

Read More About erw tube mill china

Our Service
 
  1. Why Choose Us?
  2. 1.Leading Technology, Reliable Quality, Excellent Service! Optimized Design, High quality material select!  Heat treatment process guarantee!

  3. 2.Spiral bevel gear, drum gear coupling and carburization. Gear teeth quenching. Driven system stable, efficient and wearable with lower noise.

  4. 3.High precision wear resisting and Long life of toolings. All the machine Lathes, Key Grooves are positioned and Milled by CNC.

  5. 4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.

Read More About impeder rod

After-sales service

  1. 1.Machine test running videos will supply to customer before shipment.
  2. 2.Online techenical support WHOLE LIFT FREE.
  3. 3.Professional engineers team to install the machine,  train your employee well.
  4. 4.One year warranty and life-long technical support.
  5. 5 .24 hours for engineer response.
  6. 6.Your business relationship with us will be confidential to any third party.
  7. 7.  We welcome customers to visit our factory anytime.

Read More About impeder rod

Get in Touch

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Name

* E-mail

Phone

*Message

Zinc Spray System FAQs

What is a Zinc Spray System?

A Zinc Spray System is a thermal spraying machine that melts zinc (typically in wire or powder form) and sprays it onto metal surfaces using compressed air. It is mainly used for anti-corrosion protection, especially on weld seams of steel pipes and structural components.

How does arc zinc spraying work?

Arc zinc spraying uses two zinc wires fed through a spray gun where an electric arc melts the wire tips. Compressed air then atomizes and propels the molten zinc onto the target surface to form a protective coating.

What materials can be sprayed?

Primarily pure zinc or zinc-aluminum alloy wires. Some systems may also support aluminum or other corrosion-resistant metals.

What surface preparation is needed before spraying?

Typically, abrasive blasting (e.g., SA 2.5 standard) is required to remove rust, scale, and oil, ensuring good adhesion of the zinc coating.

How thick is the typical zinc coating?

Common zinc coating thickness ranges from 30 to 120 μm, depending on the corrosion protection requirement and application.

Related News

What Pipe Mill Manufacturers Do & Why They Matter Globally

2026-12-05 00:00:00

What Pipe Mill Manufacturers Do & Why They Matter Globally

Discover the vital role pipe mill manufacturers play in global infrastructure, their product specs, advantages, challenges, and future innovations shaping pipelines worldwide.

ERW Tube Mill Manufacturer - Precision Steel Tube Production & Innovation

2025-12-05 09:20:10

ERW Tube Mill Manufacturer - Precision Steel Tube Production & Innovation

Discover how an ERW tube mill manufacturer drives quality, efficiency, and innovation in steel tube production globally. Learn key benefits, applications, and future trends.

Induction Heating Coil | Efficient Industrial Metal Heating Solutions

2025-12-05 01:30:05

Induction Heating Coil | Efficient Industrial Metal Heating Solutions

Discover the benefits and specifications of quality induction heating coils for industrial metal heating applications.

Steel Strip Slitting Line: Precision Cutting Solutions for Metal Industries | AIS Tubemill

2025-12-04 11:20:06

Steel Strip Slitting Line: Precision Cutting Solutions for Metal Industries | AIS Tubemill

Discover how AIS Tubemill's Steel Strip Slitting Line delivers precision, efficiency, and durability for metal manufacturers. Explore specs, benefits, and market insights.

Slitting Machine for Steel Coil – Precision Cutting Solutions

2025-12-04 01:26:02

Slitting Machine for Steel Coil – Precision Cutting Solutions

A Slitting Machine for steel coil is an essential solution for precision cutting and coil processing. It accurately slits wide steel coils into narrower strips with high speed, stable tension control, and clean edges. Designed for carbon steel, stainless steel, and galvanized steel, it supports ERW tube mills, automotive components, and metal fabrication lines. Its advanced tooling, high-strength blades, and automatic recoiling system ensure efficiency, consistency, and reduced production waste.

Comprehensive Guide to Automatic Strapping: Benefits, Applications, and Future Trends

2025-12-03 20:08:12

Comprehensive Guide to Automatic Strapping: Benefits, Applications, and Future Trends

Explore the world of automatic strapping technology—what it is, why it’s vital globally, core features, industry use cases, and innovations shaping the future.

Small Impeder, Big Impact: How It Determines Your Weld Quality

2026-12-03 00:00:00

Small Impeder, Big Impact: How It Determines Your Weld Quality

An impeder is a critical component in ERW tube mill high-frequency welding, installed inside the tube to guide magnetic flux and concentrate heat on the strip edges. With a high-quality ferrite core, it improves welding efficiency, stabilizes seam quality, and reduces energy consumption. Impeders work together with the high-frequency induction coil, squeeze rollers, and cooling systems, ensuring uniform heating and stronger welds. Available in rod, return-flow, and high-temperature types, they are essential for consistent, efficient, and high-quality ERW tube production.

Cut to Length Line Machine – Streamlining Precision Metal Processing for Industry

2025-12-02 13:49:14

Cut to Length Line Machine – Streamlining Precision Metal Processing for Industry

The Cut to Length (CTL) Line Machine is essential in modern metal processing, transforming steel coils into precise sheets for further fabrication. Equipped with uncoilers, levelers, shears, and recoilers, the CTL line ensures high accuracy, smooth edges, and consistent thickness. By optimizing production efficiency and minimizing material waste, CTL machines are widely used in industries such as automotive, construction, and appliance manufacturing. Reliable operation and precise cutting directly enhance downstream processes and finished product quality.

Send a Message

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.


en_USEnglish