High Precision Cut to Length Line with Flying Shear China Factory Suppliers

Leading China factory and suppliers of automated Cut to Length lines. Our high-performance equipment features flying shear and automatic stacking for precise metal coil processing, ensuring 0.1mm accuracy for galvanized and prepainted steel.

Product Details

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Product Details

Our high-performance Cut to Length Line with Flying Shear and Automatic Stacker is engineered for the precision processing of metal coils into short, accurate pieces. Integrating advanced leveling and shearing technologies, this production line ensures maximum throughput with minimal material waste, making it an essential asset for manufacturers handling black steel, galvanized, and prepainted steel coils.

Designed for versatility and reliability, the system utilizes a sophisticated combination of pneumatic, hydraulic, and AC servo systems controlled by a PLC. From the V-shaped coil storage to the final automatic stacking, every stage is optimized for high-speed operation and extreme precision, maintaining sizing errors within ±0.1mm to meet the most stringent industrial standards.

Detailed Parameters

Material Thickness0.2 ~ 2.0mm Material Width500 ~ 1250mm
Coil Inner DiameterΦ508mm Coil Outer DiameterΦ1000 - Φ1800mm
Max Coil Weight15 Tons Cut Length Range500 ~ 6000mm
Cutting AccuracyL=2m ≤ ±0.5mm Max Processing Speed80m/min
Flattening Precision≤ ±1.5mm/m² Total Power InputApprox. 110kw

Key Advantages

Ultra-High Precision

Sizing error is strictly controlled within ±0.1mm, ensuring flawless flattening for various plate requirements.

High-Speed Efficiency

Capable of processing up to 32-35 pieces per minute for 2000mm plates, maximizing your production output.

Advanced Control

Integrated PLC, AC servo, and frequency converter driving systems for stable and safe operation.

Premium Metallurgy

Heat-treated spiral bevel gears and drum gear couplings ensure low noise and exceptional wear resistance.

CNC Machining

All lathes and key grooves are positioned and milled by CNC for absolute geometric accuracy.

Versatile Material

Compatible with blue steel, cold-rolling steel, prepainted, and pickling coils of various grades.

Product Gallery

Management Platforms

Coil Handling

Efficient V-shaped storage and hydraulic coil cars for seamless material loading.

Precision Leveling

High-precision flattener ensuring plates are perfectly flat before shearing.

Smart Shearing

Automatic fixed-length feeding and high-speed flying shear for zero-waste cutting.

Auto Stacking

Automated unloading worktable that stacks finished pieces with high consistency.

Power Systems

Integrated hydraulic and pneumatic systems for smooth, synchronized motion.

Digital Control

PLC-based electrical control system for intuitive operation and precision tuning.

Investment Return Comparison

Performance MetricStandard LinesOur Premium Line
Production SpeedModerateUp to 80m/min
Cutting Accuracy±1.0mm±0.1mm to ±0.5mm
Labor RequirementHigh Manual InputFully Automated Stacking
Material WasteSignificantMinimal (Precision Cut)
Equipment LifespanStandardExtended (CNC & Heat Treated)

Frequently Asked Questions

Q: What types of steel materials can the Cut to Length line process?

Our line is compatible with a wide range of materials including black steel, blue steel, galvanized steel, cold-rolling steel, prepainted steel, and pickling coils.

Q: What is the maximum thickness and width the machine can handle?

The equipment is designed for strip thicknesses from 0.2mm up to 2.0mm and widths ranging from 500mm to 1250mm.

Q: How is the cutting accuracy ensured in this production line?

Accuracy is achieved through a combination of a high-precision flattener, AC servo systems, and a PLC-controlled flying shear, keeping errors within ±0.1mm.

Q: Does the machine include an automatic stacking system?

Yes, the line features an automatic unloading worktable (stacker) that can process 32-35 pieces per minute for 2000mm lengths.

Q: What maintenance is required for the rollers and gears?

Our rollers are wear-resistant and gears undergo a strict carburization and quenching process to ensure long life and low noise with minimal maintenance.

Q: Can the feeding direction be customized for my factory layout?

Yes, the feeding direction can be configured for either the left side or the right side to fit your specific warehouse requirements.

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