-
Tel:86-15176910262
-
Search
Advanced Palletizing Machine | AI-Optimized Efficiency
Aug . 01, 2025 12:00
Industry Trends · Technical Parameters · Manufacturer Comparison · Customization · Use Cases
In the rapidly-advancing field of automated packaging, the palletizing machine—along with the rise of the automatic package machine—has become indispensable for streamlining logistics and optimizing industrial productivity.
Recent market research (Mordor Intelligence, Jun. 2023) indicates a projected compound annual growth rate (CAGR) of 7.8% for palletizing machinery by 2030, with demand fueled by the petrochemical, metallurgy, pipe & tube, and food sectors.
| Machine Type | Payload Capacity | Stacking Speed | Power Consumption | Typical Application | Automation Level |
|---|---|---|---|---|---|
| Robotic Palletizer | 30-500 kg/layer | 15-25 cycles/min | 3.5-5.5 kW | Bags, Bottles, Cartons | Fully automatic |
| Cartesian Palletizer | 20-200 kg/layer | 10-20 cycles/min | 2.5-4.0 kW | Boxes, Drums | Semi-automatic |
| Layer Palletizer | Up to 1000 kg/layer | 8-15 cycles/min | 4.0-7.0 kW | Pipes, Tubes, Steel coils | Automatic |
| Auto Stacking & Strapping Machine (Hex Steel Tubes) | Up to 3000 kg/layer | 6-12 cycles/min | 5.0-8.5 kW | Steel tubes, Pipe bundles | Fully automatic |
The Auto Stacking and Strapping Machine for Hex Steel Tubes is an advanced fully-automatic palletizing machine engineered for packaging, stacking, and strapping of hexagonal steel tube bundles. Leveraging programmable logic controllers (PLC), servo drives, and precision sensors, it streamlines the pipe packaging process for maximum efficiency in steel production and distribution.
- Suitable for: Hexagonal and round steel tube bundles from OD 15mm up to 325mm
- Key Industries: Oil & gas, Petrochemical, Heavy Industry, Construction Materials
- Certifications: ISO 9001, CE, ANSI compliance
- Warranty: 24 months with global technical support
- Frame Material: Q345/S355 high-strength structural steel
- Wear Surfaces: 42CrMo alloy, CNC-polished
- Control Electronics: Siemens/Schneider PLC & touch-interfaces
- Painting Process: Polyurethane anti-corrosion coating (≥5 years durability, salt spray test ISO 9227 compliant)
- Click to see operation video: Stacking & Strapping Demonstration (external)
| Item | Specification | Industry Benchmark |
|---|---|---|
| Max Tube Bundle Weight | Up to 3000 kg | 2200-2500 kg |
| Bundle Diameter Range | 100 – 800 mm | 120 – 650 mm |
| Stacking Cycle Time | 9.9–12.5 s | 14.7–16.3 s |
| Power Supply | 380V/50Hz, 3 phase | 380–415V/50–60Hz |
| Control System | Siemens PLC + HMI | Mitsubishi/Omron PLC |
| Sensors | Omron, Sick (EN ISO 13849-1 Safety) | Photo-electric only |
| Lubrication | Centralized auto-lube | manual |
| Service Life | >10 years (Main structure) | 5–7 years |
✔Automatic stacking/bundling of pipe for large-scale storage yards & export
✔Ensures DIN EN10204/ASTM tested traceability via integrated barcode/QR scanner
✔Corrosion-resistant coating, proven for >240-hour salt exposure (ISO 9227:2017)
✔Reduces labor by 80% over manual packaging
✔Automatic package machine integration for inline stacking & strapping (15,000 tonne/year capacity)
✔EN ISO 13849-1 safety circuit, full CE conformity for EU export
✔Customizable for rebar, beams, pipes (up to 12m length)
✔Centralized auto-lubrication for low maintenance
✔Short switchover (under 15 min) between tube dimensions
"Since commissioning the Auto Stacking and Strapping Machine (AISTubemill, 2023), our tube yard throughput increased by 32%, and workplace accidents dropped to zero in the stacking zones. The system adjusts automatically to bundle types—saving at least 3 operators per shift."
— Logistics Manager, Southeast Asia Steel Group
| Company | Main Product | Certifications | Key Market | Support/After-Sales |
|---|---|---|---|---|
| AISTubemill | Auto Stacking & Strapping Machine (Tube Focus) | ISO 9001, CE, ANSI | Heavy steel, oil & gas | 24/7 online + onsite global |
| Premier Palletizing | Robotic Palletizer (Tray/Pallet) | ISO 9001 | FMCG, logistics | Europe/North America only |
| BayPak Automation | Layer Palletizer (General) | CE | Food & Beverage | Email + remote |
| PipeStacker Inc. | Automated Bundle Stacker | ISO, ANSI | Pipes, Construction | Email, local agents |
- AISTubemill (Auto Stacking and Strapping Machine for Hex Steel Tubes): Full customization; superior for hex pipe & tube sector
- Premier Palletizing: Suited to boxed/product goods, not heavy steel
- Adaptability: All major pipe/tube material types—carbon, stainless, galvanized, HDPE.
- Custom Length/Bundling: 3m–12m tubes, hex/round/square arrangement, variable bundle weights
- Automation Optionality: Integration with ERP, MES, and remote service diagnostics
- Palletizing machine cycle optimization: Advanced servo logic for sub-10s stacking
- Accessory Options: Inline label applicator, barcode & image sensors, fully-automatic film wrapping
- Lead Time: 60–90 days typical (custom, complex lines may extend)
- Warranty: 24-month major assemblies; spare parts express logistics
- Training: Operator & maintenance engineer on-site/remote sessions, full manual (EN/FR/CN)
- After-Sales: 24/7 support, live video troubleshooting, annual site visits (on request)
- QA/QC: 100% FAT witnessed; ISO/EN/ANSI testing protocols
A: Q345/S355 steel for high load resistance and low deflection, meeting EN 10025 standards.
Q2: Which international norms do the stacking/strapping safety systems comply with?
A: EN ISO 13849-1 (Functional safety of control systems), ANSI B11.19, and CE Machinery Directive.
Q3: Is the machine suitable for stainless or plastic pipes?
A: Yes; it handles carbon, stainless, and HDPE tubes up to OD 325mm, with optional soft-contact strapping for surface-sensitive materials.
Q4: What is the minimum stacking cycle achievable with the latest servo PLC?
A: Down to 9.9 seconds/stack (for standard bundle size), outperforming most legacy systems by 25–35%.
Q5: Can the system integrate with ERP or production MES?
A: Yes; standard interface (Modbus/TCP) supports MES and real-time production traceability.
Q6: What are the typical installation and commissioning standards?
A: IEC 60204-1 for electrical safety, ISO 12100 for machinery safety, and on-site SAT (Site Acceptance Test) as per client checklist.
Q7: What is the expected lifespan for critical mechanical assemblies?
A: >10 years with scheduled lubrication and annual inspection (based on in-field test data).
- International Federation of Robotics – Industrial Robot Adoption in Packaging
- European Tube Association – Trends in Pipe & Tube Automation
- StackExchange Engineering Forum – Automated Packaging Machine FAQ
- ScienceDirect – Corrosion Testing Standards (ISO 9227)
- aistubemill.com official product page – Auto Stacking and Strapping Machine for Hex Steel Tubes
• "Palletizing Equipment Market Outlook 2024–2030", Mordor Intelligence
• EN ISO 13849-1 Functional Safety Standard
• "Upgrading Steel Packaging with Automation", Tube & Pipe Technology, Vol. 36(4), 2023
• Real user reviews from Engineering StackExchange
Pervious
This is the first article
Related Products
Related News
2025-07-28 15:14:17
Steel Pipe Making Machine Material Compatibility
Understanding material compatibility in steel pipe making machine operations is crucial for ensuring product quality, equipment longevity, and production efficiency.
2025-07-28 15:10:43
Solid State Welding Machine Material Compatibility
Understanding material compatibility is foundational to maximizing the performance of solid state welding machine systems, ensuring strong, durable welds while protecting equipment integrity.
2025-07-28 15:07:32
Production speed is a critical metric for pipe mill operations, directly impacting productivity, cost efficiency, and customer satisfaction.
2025-07-28 15:02:13
Metal Slitting Line Coil Width Range
Understanding the coil width range capabilities of a metal slitting line is essential for selecting equipment that aligns with diverse material processing needs, from narrow strips to wide coils.
2025-07-28 14:57:53
ERW Pipe Mill Material Compatibility
Material compatibility is a cornerstone of efficient and high-quality pipe production in ERW Pipe Mill operations.
2025-07-28 14:53:56
Cold Roll Forming Machine Speed Control
Precise speed control is a defining feature of efficient cold roll forming machine operations, directly influencing product quality, material utilization, and overall production throughput.
2025-07-25 16:36:17
10Inch ERW Tube Mill Delivered to Middle East AIS Machinery
AIS Machinery is proud to announce the successful delivery of a 10-inch ERW tube mill line to a valued customer in the Middle East. The production line is designed for high precision and efficiency, capable of producing tubes ranging from Φ89mm to Φ254mm, with thicknesses up to 8mm.
2025-07-16 10:13:22
Modern metal fabrication demands precision and productivity, which is why our roll forming tube mill technology leads the industry in pipe and tube production.
Send a Message
Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!
English 
Albanian 
Arabic 
French 
German 
Indonesian 
Italian 
Japanese 
Kazakh 
Korean 
Latin 
Macedonian 
Portuguese 
Russian 
Spanish 
Thai 
Turkish 
Ukrainian 
Uzbek