Omega Profile Roll Forming Machine

The Omega Profile Roll Forming Machine is a specialized cold roll forming machine designed to continuously produce Omega Profiles (Furring Channels) from galvanized steel or cold-rolled steel coils. It is widely used for manufacturing profiles for drywall systems, suspended ceilings, wall cladding, and light steel framing applications.

With high production efficiency, stable operation, and excellent forming accuracy, the Omega Profile production line is an ideal solution for construction profile manufacturers seeking consistent quality and automated production.

What Is an Omega Profile (Furring Channel)?

An Omega Profile, also known as a Furring Channel, is a cold-formed steel profile with an Ω-shaped cross-section.

These profiles are commonly used for:

• Drywall partition systems
• Suspended ceiling systems
• Wall cladding support structures
• Light steel framing
• Commercial and residential building construction

Omega Profiles provide excellent strength while maintaining a lightweight structure, making them one of the most widely used metal building profiles in modern construction.

Omega Profile Roll Forming Machine Working Process

The production process is fully continuous and highly efficient:

Steel Coil → Decoiler → Roll Forming → Automatic Cutting → Finished Omega Profile

The steel strip is gradually formed into the required profile shape by multiple roller stations and then automatically cut to the preset length.

Main Components of Omega Profile Roll Forming Machine

1. Decoiler

The Decoiler (Uncoiler) supports and unwinds the steel coil, ensuring smooth and continuous material feeding into the roll forming line.

2. Roll Forming Section

The forming section is the core part of the machine. Multiple precision roller stations gradually bend the steel strip into the desired Omega Profile without changing the material thickness.

This process ensures:

• High dimensional accuracy
• Smooth profile surface
• Stable forming quality
• Continuous production efficiency

3. Automatic Cutting System

After the profile reaches the required length, the machine automatically performs cutting through a hydraulic cutting system or servo tracking cutting system, providing clean and accurate profile ends.

4. Finished Product Output

The finished Omega Profiles are collected on the run-out table and are ready for packaging, stacking, or further processing.

Typical Technical Parameters

Advantages of Omega Profile Roll Forming Machine

• High production efficiency
• Excellent forming accuracy
• Continuous automatic production
• Stable and reliable operation
• Low labor requirements
• Consistent product quality
• Suitable for mass production
• Customizable for different profile sizes
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Frequently Asked Questions

Can the machine produce different Omega Profile sizes?

Yes. Machines can be customized according to your profile drawings and production requirements.

What materials can the machine process?

The machine is suitable for galvanized steel, GI steel, and cold-rolled steel commonly used in construction profiles.

Is the production line fully automatic?

Yes. From decoiling to roll forming and automatic cutting, the entire process can be fully automated.

What information is required before quotation?

To recommend the most suitable solution, please provide:

• Profile drawing
• Material thickness
• Material grade
• Coil width
• Required production speed
• Local power supply

Other Roll Forming Machines We Supply

In addition to Omega Profile Roll Forming Machines, AIS Machinery also supplies a wide range of cold roll forming machines for different steel profiles, including:

• C Purlin Roll Forming Machine
• U Channel Roll Forming Machine
• Z Purlin Roll Forming Machine
• Angle Steel Roll Forming Machine
• Hat Channel Roll Forming Machine
• Stud and Track Roll Forming Machine
• Cable Tray Roll Forming Machine
• Solar Mounting Roll Forming Machine
• Custom Steel Profile Roll Forming Machines

We can design and manufacture complete roll forming solutions according to your profile drawings, material specifications, and production requirements.

RELATION EQUIPMENT

We provides all equipment to tube mill entry section:

Coil Car

Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler

Peeler and hold down roll arm

Flattening Machine

Automatic and Semi Auto Shearer & Butt Welder

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

TUBE MILL FINISHING SECTION

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

SPARE PARTS TO CHOOSE

Our Spare Parts Apply:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

OUR CERTIFICATE

OUR SERVICE

Why Choose Us?

Leading Technology, Reliable Quality, Excellent Service!

Optimized Design, High quality material select! 

Heat treatment process guarantee!

Spiral bevel gear, drum gear coupling and carburization.

Gear teeth quenching.

Driven system stable, efficient and wearable with lower noise.

High precision wear resisting and Long life of rollers.

All the machine Lathes, Key Grooves are positioned and Milled by CNC.

Our Service

Pre-sale service

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

After-sales service

1.We will delivery the machine and provide the documents on time to make sure you can get the machine quickly

2.When you finish the Preparation conditions, Our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, And train your employee until they can operate the machine well.

3.We provide one year warranty and life-long technical support.

4.Well-trained & experienced staff are to answer all your inquiries in English and Chinese

5 .24 hours for engineer response.

6.Your business relationship with us will be confidential to any third party.

Quality Control

We have the single quality department, that make sure the material of the raw materials is good, and ensure the machine running smoothly.